IP Library › Granted Patent US 12,241,253
Granted Patent B2
US 12,241,253 · App. 17/915,016 · Granted Mar 4, 2025

Combination rainscreen/lath assembly and method of installing same

Inventor: John H. Koester (Payson, AZ)
Assignee: Masonry Technology, Inc.
E04F13/047
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,241,253
App. No.
17/915,016
Granted
Mar 4, 2025
Kind
B2
Abstract

A combination rainscreen/lath assembly comprises a corrugated spunbond layer and a lath layer operatively connected to the corrugated spunbond layer. Optionally, the lath layer is corrugated. The assembly is configured and arranged to allow air and moisture to flow therethrough.

Claims (26)

1. A method of installing a first combination rainscreen and lath assembly and a second combination rainscreen and lath assembly onto a wall, comprising:

providing the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly;

positioning the first combination rainscreen and lath assembly on the wall with a first corrugated spunbond layer facing toward the wall, a first lath layer facing away from the wall, and a first skirt portion of the first lath layer extending downward beyond the first corrugated spunbond layer, the first corrugated spunbond layer and the first lath layer being installed simultaneously as part of the first combination rainscreen and lath assembly;

aligning a bottom of the first corrugated spunbond layer with a top of a starter strip base, positioning a starter strip spunbond layer over the first corrugated sp layer, and positioning the first lath layer over starter strip spunbound layer, wherein the starter strip spunbond layer includes a rear flange and a front flange, and positioning the rear flange proximate a rear side of the first corrugated spunbound layer and positioning the front flange proximate a front side of the first corrugated layer;

fastening the first combination rainscreen and lath assembly to the wall;

positioning the second combination rainscreen and lath assembly on the wall above the first combination rainscreen and lath assembly with a second corrugated spunbond layer facing toward the wall, a second lath layer facing away from the wall, and a second skirt portion of the second lath layer extending downward beyond the second corrugated spunbond layer, the second corrugated spunbond layer and the second lath layer being installed simultaneously as part of the second combination rainscreen and lath assembly;

aligning a bottom of the second corrugated spunbond layer with a top of the first corrugated spunbond layer;

overlapping the second skirt portion on the first lath layer; and

fastening the second combination rainscreen and lath assembly to the wall.

2. The method of claim 1 , further comprising overlapping a bottom portion of the second corrugated spunbond layer on a top portion of the first corrugated spunbond layer.

3. The method of claim 1 , wherein the second combination rainscreen and lath assembly is horizontally offset from the first combination rainscreen and lath assembly so side edges of the first combination rainscreen and the second combination rainscreen are not aligned.

4. The method of claim 1 , wherein at least one of the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly includes a corrugated spunbond layer that is at least partially perforated.

5. The method of claim 1 , wherein at least one of the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly includes a corrugated lath layer.

6. A method of installing a first combination rainscreen and lath assembly and a second combination rainscreen and lath assembly onto a wall, comprising:

providing the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly;

positioning the first combination rainscreen and lath assembly on the wall with a first corrugated spunbond layer facing toward the wall, a first lath layer facing away from the wall, and a first skirt portion of the first lath layer extending downward beyond the first corrugated spunbond layer;

aligning a bottom of the first corrugated spunbond layer with a top of a starter strip base, positioning a starter strip spunbond layer over the first corrugated spunbond layer, and positioning the first lath layer over the starter strip spunbond layer, wherein the starter strip spunbond layer includes a rear flange and a front flange, and positioning the rear flange proximate a rear side of the first corrugated spunbond layer and positioning the front flange proximate a front side of the first corrugated spunbond layer;

fastening the first combination rainscreen and lath assembly to the wall;

positioning the second combination rainscreen and lath assembly on the wall above the first combination rainscreen and lath assembly with a second corrugated spunbond layer facing toward the wall, a second lath layer facing away from the wall, and a second skirt portion of the second lath layer extending downward beyond the second corrugated spunbond layer;

aligning a bottom of the second corrugated spunbond layer with a top of the first corrugated spunbond layer;

overlapping the second skirt portion on the first lath layer; and

fastening the second combination rainscreen and lath assembly to the wall.

7. The method of claim 6 , further comprising overlapping a bottom portion of the second corrugated spunbond layer on a top portion of the first corrugated spunbond layer.

8. The method of claim 6 , wherein the second combination rainscreen and lath assembly is horizontally offset from the first combination rainscreen and lath assembly so side edges of the first combination rainscreen and the second combination rainscreen are not aligned.

9. The method of claim 6 , wherein at least one of the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly includes a corrugated spunbond layer that is at least partially perforated.

10. The method of claim 6 , wherein at least one of the first combination rainscreen and lath assembly and the second combination rainscreen and lath assembly includes a corrugated lath layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2025
From: KOESTER, JOHN H.
To: MASONRY TECHNOLOGY, INC.
Reel/Frame 069848/0359 →
Continuity (3)
Provisional Application 63023480 · May 12, 2020
Provisional Application 63001846 · Mar 30, 2020
Related Publication 20230151615A1 · May 18, 2023
References Cited (80)
US 1802779A · Quade · 1931 [cited by examiner]
US 2212126A · Phillips · 1940 [cited by examiner]
US 3888087A · Bergsland · 1975 [cited by examiner]
US 4381630A · Koester · 1983 [cited by examiner]
US 4795562A · Walsh · 1989 [cited by examiner]
US 5099627A · Coulton · 1992 [cited by examiner]
US 5224316A · Fredericks · 1993 [cited by examiner]
US 6131353A · Egan · 2000 [cited by examiner]
US 6298620B1 · Hatzinikolas · 2001 [cited by examiner]
US 6355333B1 · Waggoner · 2002 [cited by examiner]
US 6594965B2 · Coulton · 2003 [cited by examiner]
US 6883284B1 · Burgunder · 2005 [cited by examiner]
US 6964136B2 · Collins · 2005 [cited by examiner]
US 6990775B2 · Koester · 2006 [cited by examiner]
US 7625827B2 · Egan · 2009 [cited by examiner]
US 7632763B2 · Newton et al. · 2009 [cited by applicant]
US 7699949B2 · Newton et al. · 2010 [cited by applicant]
US 7786026B2 · Newton et al. · 2010 [cited by applicant]
US 7867350B2 · Newton et al. · 2011 [cited by applicant]
US 7902092B2 · Egan et al. · 2011 [cited by applicant]
US 8187401B2 · Newton et al. · 2012 [cited by applicant]
US 8298967B2 · Egan et al. · 2012 [cited by applicant]
US 8631615B2 · Carbonaro · 2014 [cited by examiner]
US 8734932B2 · Keene · 2014 [cited by examiner]
US 8910436B2 · Carbonaro · 2014 [cited by examiner]
US 9145688B2 · Hunt-Hansen · 2015 [cited by examiner]
US 9783980B2 · Snyder · 2017 [cited by examiner]
US 10125489B2 · Snyder · 2018 [cited by examiner]
US 10196812B1 · Duffy · 2019 [cited by examiner]
US 10822791B2 · Hoggatt · 2020 [cited by examiner]
US 20030037499A1 · Coulton · 2003 [cited by examiner]
US 20040255533A1 · Koester · 2004 [cited by examiner]
US 20060117686A1 · Mankell · 2006 [cited by examiner]
US 20060281379A1 · Haas · 2006 [cited by examiner]
US 20060286347A1 · Mehta · 2006 [cited by examiner]
US 20070051069A1 · Grimes · 2007 [cited by examiner]
US 20080260993A1 · Koester · 2008 [cited by examiner]
US 20090158683A1 · Weston · 2009 [cited by examiner]
US 20100000665A1 · Newton · 2010 [cited by examiner]
US 20100043307A1 · Koester · 2010 [cited by examiner]
US 20100043326A1 · Koester · 2010 [cited by examiner]
US 20100101159A1 · Gleeson · 2010 [cited by examiner]
US 20100236158A1 · Carbonaro · 2010 [cited by examiner]
US 20120183744A1 · Keene · 2012 [cited by examiner]
US 20120183746A1 · Keene · 2012 [cited by examiner]
US 20120247040A1 · Buoni · 2012 [cited by examiner]
US 20120304565A1 · Hines · 2012 [cited by examiner]
US 20130276392A1 · Johnson · 2013 [cited by examiner]
US 20170037637A1 · Grisolia · 2017 [cited by examiner]
US 20180209140A1 · Hoggatt · 2018 [cited by examiner]
US 20200340238A1 · Johnson · 2020 [cited by examiner]
US 20200354965A1 · Attebery, II · 2020 [cited by examiner]
US 20210404177A1 · Koester · 2021 [cited by examiner]
US 20230151615A1 · Koester · 2023 [cited by examiner]
International Search Report and Written Opinion from PCT/US21/23612; Lee Young; 12 pages; Jun. 8, 2021. [cited by applicant]
Masonry Technology Incorporated; Building Moisture Management Solutions, Mar. 2019; 52 pages. [cited by applicant]
Dorken; Delta-Dry & Lath Technical Data Sheet; 1 page; 2019. [cited by applicant]
Delta; Dorken Systems Inc.; Delta—Dry & Lath product brochure; 4 pages; known of prior to Nov. 29, 2018. [cited by applicant]
US Fabrics; DuPont Spunbond Nonwoven Geotextiles; 3 pages; https://www.usfabricsinc.com/products/dupont-spunbond-nonwoven-geotextiles/; accessed Mar. 19, 2020. [cited by applicant]
Delta; Dorken Systems Inc.; Delta—Dry & Lath Installation Instructions; 3 pages; Apr. 11, 2019. [cited by applicant]
Tamlyn; XtremeEnvelope Solutions; Tamlyn Water Management System Product & Technical Guide; 32 Pages; 2016. [cited by applicant]
Masonry Technology Incorporated; Corrugated Lath Strip brochure; Mar. 2019; 2 pages. [cited by applicant]
Typar; Geotextiles Product Overview; 12 pages; TGT01; Aug. 2012. [cited by applicant]
avintiv.com; Typar Spunbond Polypropylene; http://www.technicalnonwovens.com/product/typar-spunbond-polypropylene; accessed Mar. 19, 2020; 2 pages. [cited by applicant]
Benjamin Obdyke; Cedar Breather Installation Instructions; 10 pages; 2017. [cited by applicant]
Adfors Saint-Gobain; FibaLath Installation Instructions; 1 page; Apr. 2019. [cited by applicant]
Adfors Saint-Gobain; FibaLath Sell Sheet; 2 pages; Apr. 2018. [cited by applicant]
ICC Evaluation Service; New Fiber Stucco Lath Creates Industry Buzz; 2 pages; Oct. 2008. [cited by applicant]
Amico; Hydrodry Moisture Management Solution brochure; 8 pages; date of brochure unknown; HYDRODRY trademark registration date of first use Jul. 31, 2019. [cited by applicant]
Coravent Incorporated; Cor-A-Vent's Siding Vent System: Your Rainscreen Ventilation Solution brochure; 12 pages; Jun. 2015. [cited by applicant]
Risinger, Matt; Keep it Dry: How to Manage Moisture with Rainscreens; Builder Online; 3 pages; posted on Jun. 25, 2015; accesed at https://www.builderonline.com/building/building-science/keep-it-dry-how-to-manage-moistu… [cited by applicant]
Master Wall Inc.; Fibalath product data sheet; rev 190101; 2019; 2 pages. [cited by applicant]
Adfors; Fibalath product overview; known of prior to Mar. 30, 2020; accessed at https://us.adfors.com/facade-reinforcement-mesh/fibalath on Jun. 3, 2022; 2 pages. [cited by applicant]
Adfors; Industrial Fabrics brochure; Sep. 2018; 2 pages. [cited by applicant]
BASF Wall Systems; PermaLath 1000 Product Bulletin 1032008; 2007; 4 pages. [cited by applicant]
Master Builders Solutions; PermaLath 1000 Product Bulletin; known of prior to Mar. 30, 2020; Apr. 2021; 3 pages. [cited by applicant]
Master Builders Solutions; PermaLath 1000 Test Results Technical Bulletin; known of prior to Mar. 30, 2020; Feb. 2022; 2 pages. [cited by applicant]
BASF; PermaLath 1000 Product Bulletin rev 180808; 4 pages; 2018. [cited by applicant]
BASF; Senergy Sentry Stucco Ultra Wall System System Overview rev 150120; 4 pages; 2015. [cited by applicant]
Intertek; Code Compliance Research Report CCRR0249; 9 pages; known of prior to Mar. 30, 2020; Renewal Date Jun. 30, 2021. [cited by applicant]