IP Library › Granted Patent US 12,241,429
Granted Patent B2
US 12,241,429 · App. 18/069,834 · Granted Mar 4, 2025

Engine idle speed logic systems and methods

Inventors: Adam C. McJunkin (Ann Arbor, MI); James J. Wallace (Ann Arbor, MI); Shigeki Amano (Ann Arbor, MI); Garrett Parker Munson (Milford, MI)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; Toyota Jidosha Kabushiki Kaisha
F02D41/083F02D41/086F02D41/1401F02D41/16F02D2041/1433F02D2200/021F02D2200/503
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Quick Facts
Patent No.
US 12,241,429
App. No.
18/069,834
Granted
Mar 4, 2025
Kind
B2
Abstract

Systems and methods for controlling engine idle speed based on electrical load are provided. A system includes a logic device configured to perform various operations for controlling an idle speed of an engine. The logic device is configured to determine a state of charge (SOC) of a battery, a maximum output of an alternator at a current idle speed of an engine, and a load on the alternator. The logic device is further configured to initiate an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output. The logic device is further configured to initiate a decreased idle speed of the engine based on the SOC being less than an SOC threshold. Associated methods are also provided.

Claims (81)

1. A method comprising:

determining a state of charge (SOC) of a battery;

determining a maximum output of an alternator at a current idle speed of an engine;

determining a load on the alternator; and

initiating an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein:

the increased idle speed is initiated based on the determined SOC being below an SOC threshold; and

the method further comprises initiating a decreased idle speed of the engine based on the determined SOC being greater than the SOC threshold,

wherein the decreased idle speed is initiated further based on a comparison between a field duty of the alternator and a current demand of an electric cooling fan.

2. A method comprising:

determining a state of charge (SOC) of a battery;

determining a maximum output of an alternator at a current idle speed of an engine;

determining a load on the alternator; and

initiating an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein determining the SOC of the battery comprises modeling the SOC of the battery, the modeling comprising:

modeling a decrease of the SOC based on an alternator field duty being greater than or equal to an alternator field duty threshold; and

modeling an increase of the SOC based on the alternator field duty being less than the alternator field duty threshold.

3. The method of claim 2 , wherein the determining the SOC of the battery further comprises adjusting the modeled SOC based on at least one of an upper SOC limit or a lower SOC limit.

4. A method, comprising:

determining a state of charge (SOC) of a battery;

determining a maximum output of an alternator at a current idle speed of an engine;

determining a load on the alternator; and

initiating an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein the determining the maximum output of the alternator is based on:

a targeted alternator output voltage from a charge control system;

a product of engine speed and an alternator pulley ratio; and

a combination of an alternator excitation current and an alternator field duty.

5. The method of claim 1 , A method, comprising:

determining a state of charge (SOC) of a battery;

determining a maximum output of an alternator at a current idle speed of an engine;

determining a load on the alternator; and

initiating an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein determining the load on the alternator is based on a comparison between an engine coolant temperature and a coolant temperature threshold.

6. The method of claim 5 , wherein:

when the engine coolant temperature is greater than the coolant temperature threshold, the load is determined based on a combination of an amount of current generated by the alternator and a current demand of an electric cooling fan; and

when the engine coolant temperature is less than the coolant temperature threshold, the load is determined based on the amount of current generated by the alternator.

7. An idle control system comprising:

a logic device configured to:

determine a state of charge (SOC) of a battery,

determine a maximum output of an alternator at a current idle speed of an engine,

determine a load on the alternator, and

initiate an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein:

the logic device is configured to initiate the increased idle speed based on the determined SOC being below an SOC threshold; and

the logic device is further configured to initiate a decreased idle speed of the engine based on the determined SOC being greater than the SOC threshold,

wherein the logic device is configured to initiate the decreased idle speed further based on a comparison between a field duty of the alternator and a current demand of an electric cooling fan.

8. The idle control system of claim 7 , wherein the idle control system is part of a vehicle.

9. An idle control system, comprising:

a logic device configured to:

determine a state of charge (SOC) of a battery,

determine a maximum output of an alternator at a current idle speed of an engine,

determine a load on the alternator, and

initiate an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein the logic device, in determining the SOC of the battery, is configured to model the SOC of the battery, the modeling comprising:

modeling a decrease of the SOC based on an alternator field duty being greater than or equal to an alternator field duty threshold; and

modeling an increase of the SOC based on the alternator field duty being less than the alternator field duty threshold.

10. The idle control system of claim 9 , wherein the logic device, in determining the SOC of the battery, is further configured to adjust the modeled SOC based on at least one of an upper SOC limit or a lower SOC limit.

11. The idle control system of claim 9 , wherein the idle control system is part of a vehicle.

12. An idle control system, comprising:

a logic device configured to:

determine a state of charge (SOC) of a battery,

determine a maximum output of an alternator at a current idle speed of an engine,

determine a load on the alternator, and

initiate an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein the logic device is configured to determine the maximum output of the alternator based on:

a targeted alternator output voltage from a charge control system;

a product of engine speed and an alternator pulley ratio; and

a combination of an alternator excitation current and an alternator field duty.

13. The idle control system of claim 12 , wherein the logic device is configured to determine the maximum output of the alternator using a lookup table or map.

14. The idle control system of claim 12 , wherein the idle control system is part of a vehicle.

15. An idle control system, comprising:

a logic device configured to:

determine a state of charge (SOC) of a battery,

determine a maximum output of an alternator at a current idle speed of an engine,

determine a load on the alternator, and

initiate an increased idle speed of the engine based on the determined SOC of the battery and based on the load being greater than the maximum output,

wherein the logic device is configured to determine the load on the alternator based on a comparison between an engine coolant temperature and a coolant temperature threshold.

16. The idle control system of claim 15 , wherein:

when the engine coolant temperature is greater than the coolant temperature threshold, the logic device is configured to determine the load on the alternator based on a combination of an amount of current generated by the alternator and a current demand of an electric cooling fan; and

when the engine coolant temperature is less than the coolant temperature threshold, the logic device is configured to determine the load on the alternator based on the amount of current generated by the alternator.

17. The idle control system of claim 15 , wherein the idle control system is part of a vehicle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2025
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 071074/0898 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2022
From: MCJUNKIN, ADAM C.; WALLACE, JAMES J.; AMANO, SHIGEKI; MUNSON, GARRETT PARKER
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 062176/0843 →
Continuity (1)
Related Publication 20240209808A1 · Jun 27, 2024
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