IP Library Granted Patent US 12,246,348
Granted Patent B2
US 12,246,348 · App. 17/686,045 · Granted Mar 11, 2025

Capacitive Micromachined ultrasonic transducers (CMUTs) having non-uniform pedestals

Inventors: Lingyun Miao (Fremont, CA); Sarp Satir (San Francisco, CA)
Assignee: BFLY Operations, Inc
B06B1/0292G01N29/2406G01N2291/106
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Quick Facts
Patent No.
US 12,246,348
App. No.
17/686,045
Granted
Mar 11, 2025
Kind
B2
Abstract

An ultrasound device is described. The ultrasound device comprises a capacitive micromachined ultrasonic transducer (CMUT). The CMUT comprises a membrane, a substrate, a cavity disposed between the membrane and the substrate, wherein the cavity comprises a bottom surface adjacent to the substrate, and non-uniform pedestals protruding from the bottom surface of the cavity into the cavity and towards the membrane.

Claims (25)

1. An ultrasound device, comprising:

a capacitive micromachined ultrasonic transducer (CMUT), comprising:

a substrate;

a membrane coupled to the substrate such that a cavity exists between the substrate and the membrane;

a cavity bottom layer adjacent to the substrate; and

non-uniform pedestals protruding from the cavity bottom layer into the cavity and towards the membrane,

wherein the non-uniform pedestals comprise first non-uniform pedestals having a first pedestal diameter, d1, and second non-uniform pedestals having a second pedestal diameter, d 2 , different than d 1 , and

the cavity bottom layer comprises:

a first region having a first radius, the first region comprising the first nonuniform pedestals; and

a second region having a first inner radius and a first outer radius, the first inner radius being approximately equal to the first radius and the first outer radius being greater than the first inner radius, the second region comprising the second non-uniform pedestals.

2. The ultrasound device of claim 1 , wherein d 1 is greater than d 2 .

3. The ultrasound device of claim 1 , wherein:

each adjacent pair of the first non-uniform pedestals has a pitch, L 1 ,

each adjacent pair of the second non-uniform pedestals has a pitch, L 2 , and L 1 has a different value than L 2 .

4. The ultrasound device of claim 3 , wherein L 1 is greater than L 2 .

5. The ultrasound device of claim 1 , wherein:

the non-uniform pedestals further comprise third non-uniform pedestals having a third pedestal diameter, d 3 , and

the cavity bottom layer further comprises a third region having a second inner radius and a second outer radius, the second inner radius being approximately equal to the first outer radius and the second outer radius being greater than the second inner radius, the second region comprising the third non-uniform pedestals.

6. The ultrasound device of claim 5 , wherein d 3 has a different value than d 1 and d 2 .

7. The ultrasound device of claim 6 , wherein d 3 is greater than d 2 and less than d 1 .

8. The ultrasound device of claim 5 , wherein each adjacent pair of the third non-uniform pedestals has a pitch L 3 , and

L3 has a different value than L 1 and L 2 .

9. The ultrasound device of claim 8 , wherein L 1 is greater than L 3 .

10. The ultrasound device of claim 9 , wherein L 2 is greater than or approximately equal to L 3 .

11. The ultrasound device of claim 1 , wherein each of the non-uniform pedestals has a height that is in a range from 20 nanometers to 100 nanometers above the bottom surface of the cavity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2022
From: MIAO, LINGYUN; SATIR, SARP
To: BFLY OPERATIONS, INC.
Reel/Frame 061782/0634 →
Continuity (2)
Provisional Application 63156906 · Mar 4, 2021
Related Publication 20220283121A1 · Sep 8, 2022
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