Granted Patent B2

US 12,247,830 · App. 17/952,399 · Granted Mar 11, 2025

Inventors: David Matthew Berg (Rochester, NY); Stefan Wolfgang Kramel (Regensburg, DE); David Andrew Pastel (Horseheads, NY); Michael Brian Webb (Lindley, NY)

Assignee: Corning Research & Development Corporation

G01B11/27G01M11/33G02B6/3821G02B6/3825G02B6/3877

Abstract

Claims (96)

1. A method of measuring signal loss in a fiber optic cable, comprising:

positioning a reference head-end of a reference fiber optic cable in a measurement region;

illuminating a reference tail-end of the reference fiber optic cable with a diffuse light;

determining a reference radiant flux being emitted from the reference head-end of the reference fiber optic cable;

positioning a test head-end of a test fiber optic cable in the measurement region;

illuminating a test tail-end of the test fiber optic cable with the diffuse light;

determining a test radiant flux emitted from the test head-end of the test fiber optic cable; and

determining a signal loss of the test fiber optic cable by comparing the test radiant flux to the reference radiant flux;

wherein illuminating the reference tail-end and the test tail-end comprises:

emitting light into an integrating chamber that includes an inner surface having a first target area and a second target area, wherein the first target area is offset from the second target area, and the light is emitted toward the first target area;

aiming the reference tail-end toward the second target area of the inner surface of the integrating chamber; and

aiming the test tail-end toward the second target area of the inner surface of the integrating chamber; and

wherein the light emitted into the integrating chamber is provided by a laser including a single mode having a dithered phase, a plurality of modes having non-dithered phases, a plurality of modes having dithered phases, or a plurality of modes shifted spatially.

2. The method of claim 1 , wherein positioning a respective head-end of the reference head-end and the test head-end comprises:

capturing a plurality of profile images of a ferrule of the respective head-end, each profile image including an image element corresponding to an outer surface of the ferrule; and

positioning the respective head-end so that the image element in each of the plurality of profile images aligns with a fiducial marker associated with the profile image.

3. The method of claim 1 , further comprising:

aiming a power monitor tail-end of a power monitor fiber optic cable toward the second target area;

illuminating the power monitor tail-end of the power monitor fiber optic cable with the diffuse light;

determining a power monitor radiant flux emitted from a power monitor head-end of the power monitor fiber optic cable; and

normalizing at least one of the test radiant flux and the reference radiant flux based on the power monitor radiant flux.

4. The method of claim 1 , wherein measuring a respective radiant flux of the reference radiant flux and the test radiant flux comprises:

capturing a core image of a respective head-end of a respective fiber optic cable of the reference fiber optic cable and the test fiber optic cable, wherein the core image includes an image element associated with a core of the respective fiber optic cable; and

determining the respective radiant flux based on the image element.

5. The method of claim 4 , wherein:

the image element includes one or more pixels each having a pixel value proportional to a radiance of a portion of the core associated with the pixel, and

determining the respective radiant flux based on the image element includes summing the one or more pixel values.

6. The method of claim 4 , wherein

the image element includes one or more pixels each having a pixel value proportional to a radiance of a portion of the core associated with the pixel, and

determining the respective radiant flux based on the image element includes fitting a Gaussian curve to the one or more pixel values and computing an area under the Gaussian curve.

7. The method of claim 1 , wherein the test head-end comprises a fiber optic connector that includes a ferrule and a connector housing that receives the ferrule, and wherein the ferrule is biased relative to the connector housing to an extended position, the method further comprising:

moving the ferrule of the test head-end relative to the connector housing so that the ferrule is in a retracted position; and

determining the test radiant flux emitted from the test head-end of the test fiber optic cable while the ferrule is in the retracted position.

8. The method of claim 7 , further comprising:

comparing the test radiant flux emitted from the test head-end while the ferrule is in the retracted position to the test radiant flux emitted from the test head-end while the ferrule is in an extended position; and

determining that a defect exists in the test fiber optic cable if a difference in the test radiant flux between the retracted position and the extended position exceeds a predetermined threshold.

9. A system for measuring a signal loss in a test fiber optic cable including a test tail-end and a test head-end, comprising:

a reference fiber optic cable including a reference tail-end and a reference head-end;

a diffuse light source configured to provide a diffuse light to the reference tail-end of the reference fiber optic cable and to the test tail-end of the test fiber optic cable;

a core imager configured to capture a reference core image of the reference head-end and a test core image of the test head-end;

one or more processors in communication with the core imager;

a plurality of apex imagers in communication with the one or more processors and arranged so that each apex imager captures a profile image from a different angle around a measurement region;

a positioner in communication with the one or more processors; and

a memory coupled to the one or more processors and including program code that, when executed by the one or more processors, causes the system to:

determine a reference radiant flux emitted by the reference head-end based on the reference core image;

determine a test radiant flux emitted by the test head-end based on the test core image; and

determine the signal loss of the test fiber optic cable by comparing the test radiant flux to the reference radiant flux;

wherein the program code further causes the system to, for a respective head-end of the reference head-end and the test head-end:

capture a plurality of profile images of a ferrule of the respective head-end, each profile image of the plurality of profile images including an image element corresponding to an outer surface of the ferrule; and

position the respective head-end so that the image element in each profile image of the plurality of profile images aligns with a fiducial marker associated with the profile image.

10. The system of claim 9 , wherein the diffuse light source comprises:

an integrating chamber that includes an inner surface having a first target area and a second target area offset from the first target area;

an illuminant that emits light toward the first target area; and

an output port assembly configured to:

receive the reference head-end of the reference fiber optic cable and the test head-end of the test fiber optic cable; and

orient the reference head-end of the reference fiber optic cable and the test head-end of the test fiber optic cable so that they are aimed at the second target area.

11. The system of claim 10 , further comprising:

a power monitor in communication with the one or more processors; and

a power monitor fiber optic cable that includes a power monitor head-end and a power monitor tail-end and that operatively couples the power monitor to the integrating chamber,

wherein the output port assembly is further configured to orient the power monitor tail-end so that the power monitor tail-end is aimed at the second target area, and

wherein the program code further causes the system to:

determine a power monitor radiant flux emitted from the power monitor head-end, and

normalize at least one of the test radiant flux and the reference radiant flux based on the power monitor radiant flux.

12. The system of claim 10 , wherein the illuminant comprises:

a laser including a single mode having a dithered phase, a plurality of modes having non-dithered phases, or a plurality of modes having dithered phases.

13. The system of claim 10 , wherein the output port assembly comprises:

a first receiver assembly configured to receive one of the reference head-end of the reference fiber optic cable or the test head-end of the test fiber optic cable;

a second receiver assembly configured to receive the other of the reference head-end of the reference fiber optic cable or the test head-end of the test fiber optic cable; and

a port adapter operatively coupled to the integrating chamber and including a first receptacle and a second receptacle each configured to receive one of the first receiver assembly and the second receiver assembly.

14. The system of claim 13 , wherein each of the first receiver assembly and the second receiver assembly includes:

a receiver body configured to receive a respective head-end of the reference fiber optic cable or the test fiber optic cable, and

a compression cap that is operatively coupled to the receiver body by a retaining bolt,

wherein the compression cap is configured to compress a ferrule of the respective head-end in response to the retaining bolt being tightened.

15. The system of claim 13 , wherein:

each of the first receiver assembly and the second receiver assembly includes a receiver body configured to receive one of the reference head-end of the reference fiber optic cable or the test head-end of the test fiber optic cable,

the receiver body includes a flange having a magnet, and

each of the first receptacle and the second receptacle of the port adapter includes a stop face configured to engage the flange of the receiver body and that is attracted to the magnet.

16. The system of claim 10 , wherein:

the inner surface of the integrating chamber comprises a fluorescent material that emits light over a continuum of wavelengths, and

the light emitted by the illuminant has a wavelength that is outside the continuum of wavelengths emitted by the fluorescent material and that excites the fluorescent material.

17. The system of claim 9 , wherein the program code causes the system to measure a respective radiant flux of the reference radiant flux and the test radiant flux by:

capturing a core image of a respective head-end of the reference fiber optic cable and the test fiber optic cable, wherein the core image includes an image element associated with a core of the respective head-end; and

determine the respective radiant flux based on the image element.

18. A method of measuring signal loss in a fiber optic cable, comprising:

positioning a reference head-end of a reference fiber optic cable in a measurement region;

illuminating a reference tail-end of the reference fiber optic cable with a diffuse light;

determining a reference radiant flux being emitted from the reference head-end of the reference fiber optic cable;

positioning a test head-end of a test fiber optic cable in the measurement region, wherein the test head-end comprises a fiber optic connector that includes a ferrule and a connector housing that receives the ferrule, and wherein the ferrule is biased relative to the connector housing to an extended position;

illuminating a test tail-end of the test fiber optic cable with the diffuse light;

determining a test radiant flux emitted from the test head-end of the test fiber optic cable when the ferrule is in the extended position; and

determining a signal loss of the test fiber optic cable by comparing the test radiant flux to the reference radiant flux;

wherein the method further comprises:

moving the ferrule of the test head-end relative to the connector housing so that the ferrule is in a retracted position;

determining the test radiant flux emitted from the test head-end of the test fiber optic cable while the ferrule is in the retracted position;

comparing the test radiant flux emitted from the test head-end while the ferrule is in the retracted position to the test radiant flux emitted from the test head-end while the ferrule is in an extended position; and

determining that a defect exists in the test fiber optic cable if a difference in the test radiant flux between the retracted position and the extended position exceeds a predetermined threshold.

Assignments (1)

Continuity (2)

References Cited (31)