IP Library › Granted Patent US 12,249,517
Granted Patent B2
US 12,249,517 · App. 17/646,487 · Granted Mar 11, 2025

Manufacturing method of semiconductor structure

Inventor: Kuang-Hao Chiang (Taoyuan, TW)
Assignee: HON HAI PRECISION INDUSTRY CO., LTD.
H01L21/465H01L21/32134H01L25/0657
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,249,517
App. No.
17/646,487
Granted
Mar 11, 2025
Kind
B2
Abstract

A manufacturing method of a semiconductor structure includes the following operations. A stacked structure is formed on a substrate. The stacked structure includes semiconductor layers and sacrificial layers that are alternately stacked, in which the sacrificial layers include germanium, and germanium concentrations of the sacrificial layers decrease from bottom to top. A dummy gate structure is formed on the stacked structure. A spacer is formed on both sides of the dummy gate structure. The dummy gate structure is removed, thereby forming an opening. The sacrificial layers are removed from the opening. A gate structure is formed to cover the semiconductor layers. In another manufacturing method, the stacked structure includes semiconductor layers and sacrificial layers that are alternately stacked, in which thicknesses of the semiconductor layers increase from bottom to top, or thicknesses of the sacrificial layers increase from bottom to top.

Claims (35)

1. A manufacturing method of a semiconductor structure, comprising:

forming a stacked structure on a substrate, the stacked structure comprising a plurality of semiconductor layers and a plurality of sacrificial layers that are alternately stacked, wherein thicknesses of the semiconductor layers gradually increase by a constant amount from bottom to top, and the forming the stacked structure on the substrate comprises:

sequentially forming a first sacrificial layer, a first semiconductor layer, a second sacrificial layer, and a second semiconductor layer on the substrate; and

repeating the sequentially forming the first sacrificial layer, the first semiconductor layer, the second sacrificial layer, and the second semiconductor layer on the substrate;

forming a dummy gate structure on the stacked structure;

forming a spacer on both sides of the dummy gate structure;

removing the dummy gate structure, thereby forming an opening;

removing the sacrificial layers from the opening; and

forming a gate structure to cover the semiconductor layers.

2. The manufacturing method of claim 1 , wherein the semiconductor layers comprise silicon, silicon carbide, or silicon phosphide, the sacrificial layers comprise silicon-germanium, germanium, or germanium-tin, and germanium concentrations of the sacrificial layers decrease from bottom to top.

3. The manufacturing method of claim 1 , wherein thicknesses of the sacrificial layers increase from bottom to top.

4. The manufacturing method of claim 1 , wherein in any two of the sacrificial layers adjacent to each other in a vertical direction, germanium concentration of the sacrificial layer below is 5 at % to 15 at % greater than germanium concentration of the sacrificial layer above.

5. The manufacturing method of claim 1 , wherein germanium concentrations of the sacrificial layers decrease by a constant amount from bottom to top.

6. The manufacturing method of claim 1 , wherein after removing the sacrificial layers from the opening, the semiconductor layers have the same shapes.

7. The manufacturing method of claim 1 , wherein the semiconductor layers comprise silicon carbide or silicon phosphide.

8. The manufacturing method of claim 1 , wherein the semiconductor layers comprise silicon carbide doped with phosphorus.

9. The manufacturing method of claim 1 , wherein the semiconductor layers are doped with a group V element, and the sacrificial layer are doped with a group III element.

10. A manufacturing method of a semiconductor structure, comprising:

forming a stacked structure on a substrate, the stacked structure comprising a plurality of semiconductor layers and a plurality of sacrificial layers that are alternately stacked, wherein thicknesses of the sacrificial layers gradually increase by a constant amount from bottom to top, and the forming the stacked structure on the substrate comprises:

sequentially forming a first sacrificial layer, a first semiconductor layer, a second sacrificial layer, and a second semiconductor layer on the substrate; and

repeating the sequentially forming the first sacrificial layer, the first semiconductor layer, the second sacrificial layer, and the second semiconductor layer on the substrate;

forming a dummy gate structure on the stacked structure;

forming a spacer on both sides of the dummy gate structure;

removing the dummy gate structure, thereby forming an opening;

removing the sacrificial layers from the opening; and

forming a gate structure to cover the semiconductor layers.

11. The manufacturing method of claim 10 , wherein thicknesses of the semiconductor layers increase from bottom to top.

12. The manufacturing method of claim 10 , wherein the semiconductor layers comprise silicon, silicon carbide, or silicon phosphide, and the sacrificial layers comprise silicon-germanium, germanium, or germanium-tin.

13. The manufacturing method of claim 10 , wherein the sacrificial layers comprise germanium, and in any two of the sacrificial layers adjacent to each other in a vertical direction, a germanium concentration of the sacrificial layer below is 5 at % to 15 at % greater than a germanium concentration of the sacrificial layer above.

14. The manufacturing method of claim 10 , wherein thicknesses of the semiconductor layers gradually increase by a constant amount from bottom to top.

15. The manufacturing method of claim 10 , wherein removing the sacrificial layers from the opening is performed by a wet etching.

16. The manufacturing method of claim 10 , wherein after removing the sacrificial layers from the opening, the semiconductor layers have the same shapes.

17. The manufacturing method of claim 10 , wherein the semiconductor layers comprise silicon carbide or silicon phosphide.

18. The manufacturing method of claim 10 , wherein the semiconductor layers comprise silicon carbide doped with phosphorus.

19. The manufacturing method of claim 10 , wherein the semiconductor layers are doped with a group V element, and the sacrificial layer are doped with a group III element.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2022
From: CHIANG, KUANG-HAO
To: HON HAI PRECISION INDUSTRY CO., LTD.
Reel/Frame 058532/0096 →
Priority Claims (1)
TW 110137499 · Oct 8, 2021 · national
Continuity (1)
Related Publication 20230115949A1 · Apr 13, 2023
References Cited (7)
US 10804410B2 · Chao et al. · 2020 [cited by applicant]
US 20180301531A1 · Xie · 2018 [cited by examiner]
US 20190088553A1 · Van Dal · 2019 [cited by examiner]
US 20190172755A1 · Smith · 2019 [cited by examiner]
US 20200098756A1 · Lilak · 2020 [cited by examiner]
US 20200294866A1 · Cheng et al. · 2020 [cited by applicant]
TW 202125597A · 2021 [cited by applicant]