IP Library › Granted Patent US 12,249,866
Granted Patent B2
US 12,249,866 · App. 17/948,776 · Granted Mar 11, 2025

Stator structure

Inventors: Chun-Nan Wu (Taoyuan, TW); Yang-Hsin Lee (Taoyuan, TW)
Assignee: Delta Electronics, Inc.
H02K1/04H02K1/146
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,249,866
App. No.
17/948,776
Granted
Mar 11, 2025
Kind
B2
Abstract

A stator structure includes a silicon steel sheet, a first plastic material and a second plastic material. The silicon steel sheet has a plurality of pole faces. The first plastic material covers on the silicon steel sheet. The second plastic material forming on the first plastic material. The first plastic material covered on the plurality of the pole faces is not covered by the second plastic material. The thermal conductivity of the first plastic material is higher than that of the second plastic material.

Claims (19)

1. A stator structure, comprising:

a silicon steel sheet having a plurality of pole faces;

a first plastic material completely covering on the silicon steel sheet; and

a second plastic material forming on the first plastic material;

wherein a portion of the first plastic material covered on the plurality of the pole faces is not covered by the second plastic material, and the thermal conductivity of the first plastic material is higher than that of the second plastic material.

2. The stator structure according to claim 1 , wherein the thermal conductivity difference between the first plastic material and the second plastic material is not less than 0.5 W/m·K.

3. The stator structure according to claim 1 , wherein the fluidity of the second plastic material is higher than that of the first plastic material.

4. The stator structure according to claim 1 , wherein the hardness of the first plastic material is higher than that of the second plastic material.

5. The stator structure according to claim 1 , wherein the silicon steel sheet is covered by the first plastic material through an injection molding process, the second plastic material is potted on the first plastic material, and the portion of the first plastic material on the plurality of pole faces is not covered by the second plastic material.

6. The stator structure according to claim 1 , wherein the first plastic material completely covers the silicon steel sheet to form an insulating carrier, and the insulating carrier has a winding portion.

7. The stator structure according to claim 6 , further comprises at least one winding and a circuit board, wherein the at least one winding is wound on the winding portions of the insulating carrier and assembled with the circuit board.

8. A stator structure, comprising:

a silicon steel sheet having a plurality of pole faces;

a first plastic material completely covering on the silicon steel sheet; and

a second plastic material forming on the first plastic material;

wherein a portion of the first plastic material covered on the plurality of the pole faces is not covered by the second plastic material, and the hardness of the first plastic material is higher than that of the second plastic material.

9. The stator structure according to claim 8 , wherein the silicon steel sheet is covered by the first plastic material through an injection molding process, the second plastic material is potted on the first plastic material, and the portion of the first plastic material on the plurality of pole faces is not covered by the second plastic material.

10. The stator structure according to claim 8 , wherein the first plastic material completely covers the silicon steel sheet to form an insulating carrier, and the insulating carrier has a winding portion.

11. The stator structure according to claim 10 , further comprises at least one winding and a circuit board, wherein the at least one winding is wound on the winding portion of the insulating carrier and assembled with the circuit board.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2022
From: WU, CHUN-NAN; LEE, YANG-HSIN
To: DELTA ELECTRONICS, INC.
Reel/Frame 061154/0657 →
Priority Claims (1)
CN 202210325935.1 · Mar 29, 2022 · national
Continuity (1)
Related Publication 20230318364A1 · Oct 5, 2023
References Cited (24)
US 7635934B2 · Zhu · 2009 [cited by examiner]
US 7667359B2 · Lee · 2010 [cited by examiner]
US 8492939B2 · Hasegawa · 2013 [cited by examiner]
US 8643232B2 · Hung · 2014 [cited by examiner]
US 8760018B2 · Liu · 2014 [cited by examiner]
US 8922076B2 · Hsieh · 2014 [cited by examiner]
US 8987958B2 · Chen · 2015 [cited by examiner]
US 9533374B2 · Chang · 2017 [cited by examiner]
US 10424987B2 · Shen · 2019 [cited by examiner]
US 10951097B2 · Fung et al. · 2021 [cited by applicant]
US 11043871B2 · Horng · 2021 [cited by examiner]
US 20070085426A1 · Lee · 2007 [cited by examiner]
US 20070145842A1 · Zhu · 2007 [cited by examiner]
US 20110239441A1 · Ho · 2011 [cited by examiner]
US 20230238847A1 · Lu · 2023 [cited by examiner]
CN 202550807U · 2012 [cited by examiner]
CN 203774888U · 2014 [cited by examiner]
CN 206478032U · 2017 [cited by examiner]
CN 110138154A · 2019 [cited by applicant]
CN 112018908A · 2020 [cited by examiner]
CN 212726586U · 2021 [cited by examiner]
TW 200952578A · 2009 [cited by examiner]
TW M451742U · 2013 [cited by examiner]
TW I418118B · 2013 [cited by applicant]