Electrostatic transducer
An electrostatic transducer ( 1 ) includes: an insulator sheet ( 11 ); a first electrode sheet ( 12 ); a lead ( 30 ); a first bonding part ( 61 ), electrically bonding the first electrode sheet ( 12 ) with a core wire ( 30 a ) of the lead ( 30 ) in a first area (Pa) where the first electrode sheet ( 12 ) and the core wire ( 30 a ) of the lead ( 30 ) are disposed overlapping each other; and a second bonding part ( 62 ), bonding the insulator sheet ( 11 ) with a coating ( 30 b ) of the lead ( 30 ) in a second area (Pb) where the insulator sheet ( 11 ) and the coating ( 30 b ) of the lead ( 30 ) are disposed overlapping each other.
1. An electrostatic transducer, comprising:
an insulator sheet;
a first electrode sheet, disposed on a first surface of the insulator sheet;
a lead, comprising a core wire and a coating formed of a thermoplastic material and coating the core wire, the lead having a portion disposed overlapping the first surface of the insulator sheet and a portion disposed overlapping the first electrode sheet;
a first bonding part, electrically bonding the first electrode sheet with the core wire of the lead in a first area in a plane direction of the insulator sheet, wherein the first electrode sheet and the core wire of the lead are disposed overlapping each other in the first area; and
a second bonding part, bonding the insulator sheet with the coating of the lead in a second area in the plane direction of the insulator sheet that is different from the first area, wherein the insulator sheet and the coating of the lead are disposed overlapping each other in the second area.
2. The electrostatic transducer according to claim 1 , wherein
the insulator sheet is formed of a thermoplastic material; and
the second bonding part is composed of a part of the insulator sheet.
3. The electrostatic transducer according to claim 2 , wherein
the insulator sheet is formed of a thermoplastic elastomer.
4. The electrostatic transducer according to claim 1 , wherein
the lead comprises an exposed core wire part on a tip side of the lead from which the coating has been removed and the core wire is exposed; and
the first bonding part electrically bonds the first electrode sheet with the exposed core wire part of the lead.
5. The electrostatic transducer according to claim 4 , wherein
in the exposed core wire part, a metal plating layer is formed on the core wire; and
the first bonding part is composed of a part of the metal plating layer.
6. The electrostatic transducer according to claim 5 , wherein
the core wire is a copper wire; and
the metal plating layer is nickel plating.
7. The electrostatic transducer according to claim 4 , wherein
in the exposed core wire part, a solder flow layer is formed on the core wire; and
the first bonding part is composed of a part of the solder flow layer.
8. The electrostatic transducer according to claim 1 , further comprising:
a bonding restricting layer, disposed between the insulator sheet and the first electrode sheet in the first area and restricting bonding between the insulator sheet and the first electrode sheet.
9. The electrostatic transducer according to claim 8 , wherein
in the second area a part of the bonding restricting layer is disposed between the insulator sheet and the coating of the lead; and
the second bonding part is composed of the part of the bonding restricting layer, a part of the insulator sheet, and a part of the coating of the lead.
10. The electrostatic transducer according to claim 9 , wherein
the bonding restricting layer comprises:
a sheet body; and
a plurality of protrusions, provided on a first surface of the sheet body and engaging with the coating of the lead in the plane direction of the sheet body.
11. The electrostatic transducer according to claim 9 , wherein
the bonding restricting layer comprises a plurality of slits passing therethrough; and
the second bonding part is configured in which the insulator sheet and the coating of the lead are directly bonded by passing at least one of the insulator sheet and the coating of the lead through the plurality of slits.
12. The electrostatic transducer according to claim 8 , wherein
the bonding restricting layer is formed of a material having a softening point higher than a softening point of the insulator sheet.
13. The electrostatic transducer according to claim 12 , wherein
the bonding restricting layer is a resin sheet formed of a thermoplastic material.
14. The electrostatic transducer according to claim 8 , wherein
the bonding restricting layer is formed in an elongated shape and has one end in a lengthwise direction disposed on an end side of the first electrode sheet.
15. The electrostatic transducer according to claim 14 , wherein
the bonding restricting layer is formed so that the other end in the lengthwise direction is narrower than the one end in the lengthwise direction.
16. The electrostatic transducer according to claim 1 , wherein
the first electrode sheet is disposed in an area corresponding to the first area, and is not disposed in an area corresponding to the second area.
17. The electrostatic transducer according to claim 16 , wherein
the lead is disposed between the insulator sheet and the first electrode sheet.
18. The electrostatic transducer according to claim 16 , wherein
the first electrode sheet is disposed between the insulator sheet and the lead.
19. The electrostatic transducer according to claim 18 , further comprising:
in the second area, a bonding assisting layer formed of a thermoplastic material and disposed between the insulator sheet and the coating of the lead, wherein
the second bonding part is composed of a part of the bonding assisting layer.
20. The electrostatic transducer according to claim 1 , wherein
the first electrode sheet has a plurality of through holes.
21. The electrostatic transducer according to claim 20 , wherein
the first electrode sheet is formed of a conductive cloth.
22. The electrostatic transducer according to claim 20 , wherein
the first electrode sheet is formed of a thermoplastic elastomer containing a conductive filler; and
the first bonding part is composed of a part of the first electrode sheet.
23. The electrostatic transducer according to claim 1 , wherein
the first bonding part is a portion where the first electrode sheet and the core wire of the lead are bonded by ultrasonic welding.
24. The electrostatic transducer according to claim 23 , wherein
the second bonding part is a portion where the insulator sheet and the coating of the lead are bonded by ultrasonic welding.
25. The electrostatic transducer according to claim 1 , further comprising:
a second electrode sheet as a shield electrode, disposed on a second surface of the insulator sheet, wherein
electrical resistivity of the second electrode sheet is lower than electrical resistivity of the first electrode sheet.
26. The electrostatic transducer according to claim 25 , wherein
the first electrode sheet is formed of a thermoplastic elastomer containing a conductive filler; and
the second electrode sheet is formed of a conductive cloth.
27. The electrostatic transducer according to claim 25 , wherein
the first electrode sheet and the second electrode sheet are formed of a thermoplastic elastomer containing a conductive filler.