IP Library Granted Patent US 12,253,396
Granted Patent B2
US 12,253,396 · App. 17/396,329 · Granted Mar 18, 2025

Ultrasonic flow meter flow control

Inventors: Jordan Loren Loos (Rockford, IL); Gregory Warren Pulley (Loveland, CO); Andrew Douglas Splitt (Loves Park, IL); Brian Lynn Swope (Janesville, WI)
Assignee: Woodward, Inc.
G01F1/662G01F1/667G01F5/00
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Quick Facts
Patent No.
US 12,253,396
App. No.
17/396,329
Granted
Mar 18, 2025
Kind
B2
Abstract

The subject matter of this specification can be embodied in, among other things, a fluid flow conditioning apparatus that includes a linear fluid conduit configured to define a linear fluid flow path, a fluid inlet defining an inlet fluid flow path that is non-parallel to the linear fluid flow path, a first fluid flow conditioner having a first conditioner configured to receive fluid flow along the inlet fluid flow path, condition fluid flow, and redirect conditioned fluid flow away from the inlet fluid flow path along the linear fluid flow path along the major axis, a second fluid flow conditioner configured to receive fluid flow from the linear fluid flow path along the major axis, redirect fluid flow away from the linear fluid flow path along an outlet fluid flow path that is non-parallel to the linear fluid flow path, and condition fluid flow, and a fluid outlet.

Claims (54)

1. A fluid flow conditioning apparatus, comprising:

a linear fluid conduit having a first tubular body defining a major axis and extending from a conduit inlet to a conduit outlet arranged opposite the conduit inlet, and configured with a predetermined flow geometry to define a linear fluid flow path along the major axis;

a fluid inlet defining an inlet fluid flow path that is non-parallel to the linear fluid flow path;

a first fluid flow conditioner having a tubular body having a first longitudinal end defining an axial aperture, a first conditioner inlet comprising a plurality of ports defined radially therethrough in fluidic communication with the fluid inlet, and a first conditioner outlet in fluidic communication with the conduit inlet, and configured to:

receive fluid flow through the first conditioner inlet along the inlet fluid flow path;

condition, by the first conditioner inlet, fluid flow; and

redirect conditioned fluid flow away from the inlet fluid flow path and through the first conditioner outlet along the linear fluid flow path along the major axis;

an ultrasonic sensor arranged proximal to the first longitudinal end and closing the axial aperture at the first longitudinal end;

a second fluid flow conditioner having a second conditioner inlet in fluidic communication with the conduit outlet, and a second conditioner outlet, and configured to:

receive fluid flow from the linear fluid flow path along the major axis;

redirect fluid flow away from the linear fluid flow path and through the second conditioner outlet along an outlet fluid flow path that is non-parallel to the linear fluid flow path; and

condition, by the second conditioner outlet, fluid flow; and

a fluid outlet configured to receive fluid flow from the second conditioner outlet;

wherein the second fluid flow conditioner comprises:

a tubularly convergent portion having a predefined geometry proximal the conduit outlet and configured to partly restrict fluid flow along the linear fluid flow path; and

a tubularly divergent portion having a predefined geometry proximal the conduit outlet and configured to partly expand fluid flow along the linear fluid flow path.

2. The fluid flow conditioning apparatus of claim 1 , wherein the first fluid flow conditioner comprises a second tubular body extending between a first longitudinal end and a second longitudinal end opposite the first longitudinal end, wherein the first conditioner inlet is arranged along the second tubular body, and the second longitudinal end defines the first conditioner outlet.

3. The fluid flow conditioning apparatus of claim 2 , wherein the first conditioner inlet comprises a plurality of ports defined radially through the second tubular body.

4. The fluid flow conditioning apparatus of claim 2 , further comprising a sensor apparatus arranged proximal to the second longitudinal end.

5. The fluid flow conditioning apparatus of claim 1 , wherein the second fluid flow conditioner comprises a second tubular body extending between a first longitudinal end and a second longitudinal end opposite the first longitudinal end, wherein the second conditioner outlet is arranged circumferentially about the second tubular body, and the first longitudinal end defines the second conditioner inlet, and the second longitudinal end comprises an impingement surface configured to redirect impinging fluid flow along the major axis radially away from the linear fluid flow path and toward the second conditioner outlet.

6. The fluid flow conditioning apparatus of claim 5 , wherein impinging fluid flow impinges in a first direction along the major axis, and redirecting impinging fluid flow comprises redirecting impinging fluid flow in a second direction at least partly opposite the first direction.

7. The fluid flow conditioning apparatus of claim 1 , wherein the fluid outlet comprises:

a first outlet end proximal the second conditioner outlet and having a first flowable cross-sectional area perpendicular to the outlet fluid flow path;

a second outlet end opposite the first outlet end having a second flowable cross-sectional area smaller than the first flowable cross-sectional area; and

a tapered tubular conduit portion defining a cavity having the first flowable cross-sectional area proximal the first outlet end and tapering inwardly to the second flowable cross-sectional area proximal the second outlet end.

8. A method of fluid flow conditioning, comprising:

receiving a fluid flow, flowing along a first fluid flow path;

conditioning the fluid flow by flowing the fluid flow through a plurality of ports defined radially through a first conditioner inlet of a first fluid flow conditioner having a tubular body having a first longitudinal end defining an axial aperture;

redirecting, by the first fluid flow conditioner, the fluid flow away from the first fluid flow path and toward a linear fluid flow path;

flowing the fluid flow along the linear fluid flow path through a first conditioner outlet;

flowing the fluid flow along the linear fluid flow path through a fluid conduit having a first tubular body extending from a conduit inlet to a conduit outlet arranged opposite the conduit inlet, and configured with a predetermined flow geometry;

flowing the fluid flow through a second conditioner inlet of a second fluid flow conditioner along the linear fluid flow path;

partly restricting, by a tubularly convergent portion of the second fluid flow conditioner having a predefined geometry proximal the conduit outlet, fluid flow along the linear fluid flow path;

partly expanding, by a tubularly divergent portion of the second fluid flow conditioner having a predefined geometry proximal the conduit outlet, fluid flow along the linear fluid flow path;

redirecting, by the second fluid flow conditioner, the fluid flow away from the linear fluid flow path and toward a second fluid flow path;

conditioning the fluid flow by flowing the fluid flow through a second conditioner outlet of the second fluid flow conditioner; and

transmitting, by an ultrasonic sensor arranged proximal to the first longitudinal end and closing the axial aperture at the first longitudinal end, an ultrasonic signal through the first conditioner outlet, the fluid conduit, and the second conditioner inlet along the linear fluid flow path.

9. The method of claim 8 , further comprising:

receiving the ultrasonic signal through the second conditioner inlet; and

determining at least one of a mass flow rate and a volume flow rate of the fluid flow based on the received ultrasonic signal.

10. The method of claim 8 , wherein the first fluid flow conditioner comprises a second tubular body extending between a first longitudinal end and a second longitudinal end opposite the first longitudinal end, wherein the first conditioner inlet is arranged along the second tubular body, and the second longitudinal end defines the first conditioner outlet.

11. The method of claim 10 , wherein the first conditioner inlet comprises a plurality of ports defined radially through the second tubular body, and conditioning the fluid flow by flowing the fluid flow through a first conditioner inlet of a first fluid flow conditioner further comprises flowing the fluid flow through the plurality of ports.

12. The method of claim 10 , further comprising receiving, by the ultrasonic sensor, the ultrasonic signal through the first conditioner outlet and the fluid conduit along the linear fluid flow path.

13. The method of claim 8 , wherein redirecting, by the second fluid flow conditioner, the fluid flow away from the linear fluid flow path and toward a second fluid flow path comprises:

flowing the fluid flow through a first longitudinal end of the second fluid flow conditioner, wherein the second fluid flow conditioner comprises a second tubular body extending between the first longitudinal end defining the second conditioner inlet and a second longitudinal end opposite the first longitudinal end;

impinging fluid flow along a major axis of the fluid conduit upon an impingement surface of the second longitudinal end; and

redirecting the impinging fluid flow radially away from the linear fluid flow path and toward a second conditioner outlet arranged circumferentially about the second tubular body.

14. The method of claim 13 , wherein the impinging fluid flow impinges in a first direction along the major axis, and redirecting the impinging fluid flow comprises redirecting the impinging fluid flow in a second direction at least partly opposite the first direction.

15. The method of claim 13 , further comprising at least one of transmitting and receiving, by an ultrasonic transducer, an ultrasonic signal through the second conditioner outlet and the fluid conduit along the linear fluid flow path, wherein the second fluid flow conditioner further comprises the ultrasonic transducer arranged proximal to the second longitudinal end.

16. The method of claim 8 , further comprising:

flowing the fluid flow from the second conditioner outlet of the second fluid flow conditioner along the second fluid flow path through a fluid outlet, wherein the fluid outlet comprises:

flowing the fluid flow through a first outlet end proximal the second conditioner outlet and having a first flowable cross-sectional area perpendicular to the second fluid flow path;

a second outlet end opposite the first outlet end; and

flowing the fluid flow from the first outlet end through a tapered tubular conduit portion defining a cavity having the first flowable cross-sectional area proximal the first outlet end and tapering inwardly to a second outlet end opposite the first outlet end and having a second flowable cross-sectional area, smaller than the first flowable cross-sectional area, proximal the second outlet end.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2021
From: LOOS, JORDAN LOREN; PULLEY, GREGORY WARREN; SPLITT, ANDREW DOUGLAS; SWOPE, BRIAN LYNN
To: WOODWARD, INC.
Reel/Frame 057132/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2021
From: LOOS, JORDAN LOREN; PULLEY, GREGORY WARREN; SWOPE, BRIAN; SPLITT, ANDREW D.
To: WOODWARD, INC.
Reel/Frame 057142/0772 →
Continuity (3)
Provisional Application 63162163 · Mar 17, 2021
Provisional Application 63062681 · Aug 7, 2020
Related Publication 20220042836A1 · Feb 10, 2022
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