IP Library › Granted Patent US 12,255,538
Granted Patent B2
US 12,255,538 · App. 17/636,676 · Granted Mar 18, 2025

Power conversion device

Inventors: Shogo Hirota (Osaka, JP); Kenji Hanamura (Osaka, JP); Takashi Shirakawa (Osaka, JP)
Assignee: Panasonic Intellectual Property Management Co., Ltd.
H02M3/33584H02M3/33573H02M3/33592
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Quick Facts
Patent No.
US 12,255,538
App. No.
17/636,676
Granted
Mar 18, 2025
Kind
B2
Abstract

For power transfer from a first DC part to a second DC part in a dual active bridge (DAB) converter by stepping down a voltage, a first bridge circuit includes a period in which the first DC part and a primary winding of an insulated transformer conduct and a period in which ends of a primary winding of the insulated transformer are short-circuited in the first bridge circuit. A second bridge circuit includes a rectification period. A control circuit variably controls a phase difference between a first leg a the second leg, variably controls a simultaneous off period of a fifth switching element and a sixth switching element, and variably controls a simultaneous off period of a seventh switching element and an eighth switching element.

Claims (80)

1. A power converter comprising:

a first bridge circuit including a first leg and a second leg, the first leg including a first switching element and a second switching element connected in series, the second leg including a third switching element and a fourth switching element connected in series, and the first leg and the second leg being connected in parallel to a first DC part;

a second bridge circuit including a third leg and a fourth leg, the third leg including a fifth switching element and a sixth switching element connected in series, the fourth leg including a seventh switching element and an eighth switching element connected in series, and the third leg and the fourth leg being connected in parallel to a second DC part;

an insulated transformer connected between the first bridge circuit and the second bridge circuit; and

a control circuit that controls the first switching element-the eighth switching element, wherein

diodes are connected or formed in antiparallel to the first switching element-the eighth switching element, respectively, and,

for power transfer from the first DC part to the second DC part by stepping down a voltage,

the first bridge circuit includes a period in which the first DC part and a primary winding of the insulated transformer conduct and a period in which ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit by two high-side switching elements of the first switching element-the sixth switching element or two low-side switching elements of the first switching element-the sixth switching element conducting,

the second bridge circuit includes a rectification period, and

the control circuit

variably controls a phase difference between the first leg and the second leg,

variably controls a simultaneous off period of the fifth switching element and the sixth switching element, and

variably controls a simultaneous off period of the seventh switching element and the eighth switching element,

wherein the control circuit performs control that includes:

a first pattern in which the first switching element and the fourth switching element are in an on state, and the second switching element and the third switching element are in an off state, and in which one of the fifth switching element or the eighth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state;

a second pattern in which ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit, and in which the other of the fifth switching element or the eighth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state;

a third pattern in which the second switching element and the third switching element are in an on state, and the first switching element and the fourth switching element are in an off state, and in which one of the sixth switching element or the seventh switching element of the second bridge circuit is in an on state to produce a synchronous rectification state; and

a fourth pattern in which the ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit, and in which the other of the sixth switching element or the seventh switching element of the second bridge circuit is in an on state to produce a synchronous rectification state.

2. The power converter according to claim 1 , wherein

the control circuit

turns on the eighth switching element or the fifth switching element in synchronization with turn-off of the first switching element, and

turns on the seventh switching element or the sixth switching element in synchronization with turn-off of the second switching element.

3. The power converter according to claim 1 , wherein

the control circuit

turns off the eighth switching element or the fifth switching element in synchronization with turn-off of the fourth switching element, and

turns off the seventh switching element or the sixth switching element in synchronization with turn-off of the third switching element.

4. The power converter according to claim 1 , wherein

the control circuit

turns on the fifth switching element or the eighth switching element when a dead time elapses since turn-on of the first switching element or later, and

turns on the sixth switching element or the seventh switching element when a dead time elapses since turn-on of the second switching element or later.

5. The power converter according to claim 1 , wherein

the control circuit

turns off the fifth switching element or the eighth switching element earlier than turn-off of the first switching element by a dead time, and

turns off the sixth switching element or the seventh switching element earlier than turn-off of the second switching element by a dead time.

6. The power converter according to claim 1 , wherein

for power transfer from the second DC part to the first DC part by stepping down a voltage, the control circuit switches a driving signal supplied to the first switching element-the fourth switching element and a driving signal supplied to the fifth switching element-the eighth switching element.

7. The power converter according to claim 1 , wherein

a voltage or current of power supplied from the first DC part to the second DC part is controlled according to the phase difference between the first leg and the second leg.

8. The power converter according to claim 7 , wherein

the control circuit controls the phase difference within a range of 0 to 180°.

9. The power converter according to claim 1 , wherein

for power transfer from the first DC part to the second DC part by stepping up a voltage,

the control circuit performs control that includes:

a fifth pattern in which the first switching element and the fourth switching element are in an on state, the second switching element and the third switching element are in an off state, and ends of a secondary winding of the insulated transformer are short-circuited in the second bridge circuit;

a sixth pattern in which the first switching element and the fourth switching element are in an on state, the second switching element and the third switching element are in an off state, and the second bridge circuit is in a rectification state;

a seventh pattern in which the second switching element and the third switching element are in an on state, the first switching element and the fourth switching element are in an off state, and the ends of the secondary winding of the insulated transformer are short-circuited in the second bridge circuit; and

an eighth pattern in which the second switching element and the third switching element are in an on state, the first switching element and the fourth switching element are in an off state, and the second bridge circuit is in a rectification state.

10. The power converter according to claim 9 , wherein

the control circuit

controls the fifth switching element to be in an on state in the seventh pattern when the sixth switching element is controlled to be in an on state in the fifth pattern, and

controls the eighth switching element to be in an on state in the seventh pattern when the seventh switching element is controlled to be in an on state in the fifth pattern.

11. The power converter according to claim 9 , wherein

the control circuit fixes the phase difference between the first leg and the second leg and controls a voltage or current of power supplied from the first DC part to the second DC part according to at least one of an on period of the sixth switching element or the seventh switching element in the fifth pattern or an on period of the fifth switching element or the eighth switching element in the seventh pattern.

12. The power converter according to claim 9 , wherein

for power transfer from the second DC part to the first DC part by stepping up a voltage, the control circuit switches a driving signal supplied to the first switching element-the fourth switching element and a driving signal supplied to the fifth switching element-the eighth switching element.

13. A power converter comprising:

a first bridge circuit including a first leg and a second leg, the first leg including a first switching element and a second switching element connected in series, the second leg including a third switching element and a fourth switching element connected in series, and the first leg and the second leg being connected in parallel to a first DC part;

a second bridge circuit including a third leg and a fourth leg, the third leg including a fifth switching element and a sixth switching element connected in series, the fourth leg including a seventh diode and an eighth diode connected in series, and the third leg and the fourth leg being connected in parallel to a second DC part;

an insulated transformer connected between the first bridge circuit and the second bridge circuit; and

a control circuit that controls the first switching element-the sixth switching element, wherein

diodes are connected or formed in antiparallel to the first switching element-the sixth switching element, respectively,

the seventh diode and the eighth diode are connected in a direction opposite to that of the second DC part, and,

for power transfer from the first DC part to the second DC part by stepping down a voltage,

the first bridge circuit includes a period in which the first DC part and a primary winding of the insulated transformer conduct and a period in which ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit by two high-side switching elements of the first switching element-the sixth switching element or two low-side switching elements of the first switching element-the sixth switching element conducting,

the second bridge circuit includes a rectification period, and

the control circuit

variably controls a phase difference between the first leg and the second leg, and

variably controls a simultaneous off period of the fifth switching element and the sixth switching element,

wherein the control circuit performs control that includes:

a first pattern in which the first switching element and the fourth switching element are in an on state, and the second switching element and the third switching element are in an off state, and in which the fifth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state;

a second pattern in which ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit, and in which the fifth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state;

a third pattern in which the second switching element and the third switching element are in an on state, and the first switching element and the fourth switching element are in an off state, and in which the sixth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state; and

a fourth pattern in which the ends of the primary winding of the insulated transformer are short-circuited in the first bridge circuit, and in which the sixth switching element of the second bridge circuit is in an on state to produce a synchronous rectification state.

14. The power converter according to claim 13 , wherein

for power transfer from the first DC part to the second DC part by stepping up a voltage,

the control circuit performs control that includes:

a fifth pattern in which the first switching element and the fourth switching element are in an on state, the second switching element and the third switching element are in an off state, and ends of a secondary winding of the insulated transformer are short-circuited in the second bridge circuit;

a sixth pattern in which the first switching element and the fourth switching element are in an on state, the second switching element and the third switching element are in an off state, and the second bridge circuit is in a rectification state;

a seventh pattern in which the second switching element and the third switching element are in an on state, the first switching element and the fourth switching element are in an off state, and the ends of the secondary winding of the insulated transformer are short-circuited in the second bridge circuit; and

an eighth pattern in which the second switching element and the third switching element are in an on state, the first switching element and the fourth switching element are in an off state, and the second bridge circuit is in a rectification state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2022
From: HIROTA, SHOGO; HANAMURA, KENJI; SHIRAKAWA, TAKASHI
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 060115/0659 →
Priority Claims (1)
JP 2019-169836 · Sep 18, 2019 · national
Continuity (1)
Related Publication 20220278625A1 · Sep 1, 2022
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