IP Library › Granted Patent US 12,258,880
Granted Patent B1
US 12,258,880 · App. 18/678,880 · Granted Mar 25, 2025

Turbine shroud assemblies with inter-segment strip seal

Inventors: Aaron D. Sippel (Indianapolis, IN); Ted J. Freeman (Indianapolis, IN); David J. Thomas (Indianapolis, IN); Clark J. Snyder (Indianapolis, IN)
Assignee: Rolls-Royce Corporation
F01D25/246F01D11/003F05D2230/60F05D2240/11
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Quick Facts
Patent No.
US 12,258,880
App. No.
18/678,880
Granted
Mar 25, 2025
Kind
B1
Abstract

A turbine shroud assembly comprising a first shroud segment, a second shroud segment, and a plurality of seals. The first shroud segment includes a first carrier segment and a first blade track segment having a first shroud wall that is formed to include a first recess that extends circumferentially into the first shroud wall. The second shroud segment includes a second carrier segment and a second blade track having a second shroud wall that is formed to include a second recess that extends circumferentially into the second shroud wall. The plurality of seals extend circumferentially into the first shroud segment and the second shroud segment to block gases from escaping the gas path radially between the first shroud segment and the second shroud segment.

Claims (39)

1. A turbine shroud assembly for use with a gas turbine engine, the turbine shroud assembly comprising:

a first shroud segment including a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly, the first blade track segment having a first shroud wall that extends circumferentially partway around the central axis, a first attachment flange that extends radially outward from the first shroud wall, and a second attachment flange that extends radially outward from the first shroud wall axially spaced apart from the first attachment flange, wherein the first shroud wall has a first radial outer surface and a first radial inner surface, the first radial outer surface includes a first portion and a second portion that extends circumferentially away from the first portion and is spaced radially outward from the first portion, and the first shroud wall is formed to include a first recess that extends circumferentially into the first shroud wall,

a second shroud segment arranged circumferentially adjacent the first shroud segment about the central axis, the second shroud segment including a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly, the second blade track segment having a second shroud wall that extends circumferentially partway around the central axis, a first attachment flange that extends radially outward from the second shroud wall, and a second attachment flange that extends radially outward from the second shroud wall axially spaced apart from the first attachment flange of the second blade track segment, wherein the second shroud wall has a second radial outer surface and a second radial inner surface, the second radial outer surface includes a first portion and a second portion that extends circumferentially away from the first portion of the second radial outer surface and is spaced radially outward from the first portion of the second radial outer surface, and the second shroud wall is formed to include a second recess that extends circumferentially into the second shroud wall, and

a plurality of seals extending circumferentially into the first shroud segment and the second shroud segment to block gases from escaping the gas path radially between the first shroud segment and the second shroud segment, the plurality of seals including a first strip seal and a second strip seal, the first strip seal extends axially along the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall to block the gases from passing radially between and beyond the first shroud wall and the second shroud wall, and the second strip seal is located radially inward of the first strip seal and extends circumferentially into the first recess formed in the first shroud wall of the first blade track segment and the second recess formed in the second shroud wall of the second blade track segment to provide a heat shield for the first strip seal to protect the first strip seal from heat of the gases in the gas path,

wherein the second strip seal includes an axial segment that extends axially between a first end and a second end thereof opposite the first end and an aft radial segment coupled with the second end of the axial segment and extending axially aft and radially outward from the second end of the axial segment toward the first strip seal,

wherein the first recess is defined by a first radially-outer wall, a first radially-inner wall spaced radially inward from the first radially-outer wall, and a first side wall extending between and interconnecting the first radially-outer wall and the first radially-inner wall, the first radially-outer wall located radially between the first strip seal and the second strip seal.

2. The turbine shroud assembly of claim 1 , wherein the first end of the axial segment terminates in an axial direction to cause the aft radial segment and the axial segment to cooperate with the first strip seal to define a cavity radially between the first strip seal and the axial segment of the second strip seal, the cavity having an open axial forward end and an at least partially closed axial aft end defined by the aft radial segment.

3. The turbine shroud assembly of claim 1 , wherein the second strip seal includes a forward radial segment coupled with the first end of the axial segment and extending axially forward and radially outward from the first end of the axial segment toward the first strip seal.

4. The turbine shroud assembly of claim 1 , wherein the first recess of the first shroud wall includes a first radially-extending portion that extends radially inward and axially aft, an axially-extending portion that extends axially aft from the first radially-extending portion, and a second radially-extending portion that extends radially outward and axially aft from the axially-extending portion.

5. The turbine shroud assembly of claim 4 , wherein the first radially-extending portion extends radially inward from the first portion of the first radial outer surface of the first shroud wall, the second radially-extending portion extends radially outward to the first portion of the first radial outer surface of the first shroud wall, and the axially-extending portion is radially spaced apart from the first portion of the first radial outer surface of the first shroud wall.

6. The turbine shroud assembly of claim 1 , wherein the first carrier segment includes a first outer wall, a first flange that extends radially inward from the first outer wall, a second flange axially spaced apart from the first flange and extending radially inward from the first outer wall, a third flange that extends radially inward from the first outer wall and is located axially between the first flange and the second flange, and a fourth flange that extends radially inward from the first outer wall and is located axially between the third flange and the second flange, and

wherein the first strip seal includes a body segment that extends axially along the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall, a forward segment coupled to a first end of the body segment and extending axially forward and radially outward from the first end of the body segment into the first flange of the first carrier segment, and an aft segment coupled to a second end of the body segment opposite the first end thereof and extending axially aft and radially outward from the second end of the body segment, and wherein the aft segment is located axially aft of the second flange of the first carrier segment.

7. The turbine shroud assembly of claim 6 , wherein the plurality of seals includes a damping segment that extends along a curvilinear path and is located radially outward of the first strip seal and axially between the first flange and the second flange of the first carrier segment.

8. The turbine shroud assembly of claim 7 , wherein the damping segment is formed to include a first radially-extending portion at a forward end of the damping segment that extends into the third flange of the first carrier segment and a second radially-extending portion at an aft end of the damping segment that extends into the fourth flange of the first carrier segment.

9. The turbine shroud assembly of claim 8 , wherein the damping segment is w-shaped and includes a curved intermediate portion that extends between and interconnects the first radially-extending portion and the second radially-extending portion, and wherein the curved intermediate portion engages the first strip seal to urge the first strip seal radially inwardly against the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall.

10. The turbine shroud assembly of claim 1 , wherein the first strip seal is formed to include at least one hole extending radially through the first strip seal to direct cooling air radially inwardly through the at least one hole toward the second strip seal to cool the second strip seal.

11. A turbine shroud assembly for use with a gas turbine engine, the turbine shroud assembly comprising:

a first shroud segment including a first carrier segment arranged circumferentially at least partway around a central axis and a first blade track segment supported by the first carrier segment to define a first portion of a gas path of the turbine shroud assembly, the first blade track segment having a first shroud wall that extends circumferentially partway around the central axis and a first attachment feature that extends radially outward from the first shroud wall, the first shroud wall defining a first radial outer surface,

a second shroud segment arranged circumferentially adjacent the first shroud segment about the central axis, the second shroud segment including a second carrier segment arranged circumferentially at least partway around the central axis and a second blade track segment supported by the second carrier segment to define a second portion of the gas path of the turbine shroud assembly, the second blade track segment having a second shroud wall that extends circumferentially partway around the central axis and a second attachment feature that extends radially outward from the second shroud wall, the second shroud wall defining a second radial outer surface, and

a plurality of seals extending circumferentially into the first shroud segment and the second shroud segment, the plurality of seals including a first seal and a second seal, the first seal extends axially along the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall, and the second seal is located radially inward of the first seal and extends circumferentially into the first blade track segment and the second blade track segment,

wherein the second seal includes an axial segment that extends axially between a first end and a second end thereof opposite the first end and an aft radial segment coupled with the second end of the axial segment and extending axially aft and radially outward from the second end of the axial segment toward the first seal,

wherein the first carrier segment includes a first outer wall, a first flange that extends radially inward from the first outer wall, a second flange axially spaced apart from the first flange and extending radially inward from the first outer wall, a third flange that extends radially inward from the first outer wall and is located axially between the first flange and the second flange, and a fourth flange that extends radially inward from the first outer wall and is located axially between the third flange and the second flange, and

wherein the first seal includes a body segment that extends axially along the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall, a forward segment coupled to a first end of the body segment and extending axially forward and radially outward from the first end of the body segment into the first flange of the first carrier segment, and an aft segment coupled to a second end of the body segment opposite the first end thereof and extending axially aft and radially outward from the second end of the body segment, and wherein the aft segment is located axially aft of the second flange of the first carrier segment.

12. The turbine shroud assembly of claim 11 , wherein the first end of the axial segment terminates in an axial direction to cause the aft radial segment and the axial segment to cooperate with the first seal to define a cavity radially between the first seal and the axial segment of the second seal, the cavity having an open axial forward end and an at least partially closed axial aft end defined by the aft radial segment.

13. The turbine shroud assembly of claim 11 , wherein the second seal includes a forward radial segment coupled with the first end of the axial segment and extending axially forward and radially outward from the first end of the axial segment toward the first seal.

14. The turbine shroud assembly of claim 11 , wherein the first shroud wall is formed to include a first recess that extends circumferentially into the first shroud wall and the second shroud wall is formed to include a second recess that extends circumferentially into the second shroud wall, and wherein the second seal extends circumferentially into each of the first recess and the second recess to extend therebetween.

15. The turbine shroud assembly of claim 14 , wherein the first recess of the first shroud wall includes an axially-extending portion that extends axially aft and a radially-extending portion that extends radially outward and axially aft from the axially-extending portion.

16. The turbine shroud assembly of claim 11 , wherein the plurality of seals includes a damping segment that extends along a curvilinear path and is located radially outward of the first seal, the damping segment is formed to include a first radially-extending portion at a forward end of the damping segment that extends into the third flange of the first carrier segment, a second radially-extending portion at an aft end of the damping segment that extends into the fourth flange of the first carrier segment, and a curved intermediate portion that extends between and interconnects the first radially-extending portion and the second radially-extending portion, and

wherein the curved intermediate portion engages the first seal to urge the first seal radially inwardly against the first radial outer surface of the first shroud wall and the second radial outer surface of the second shroud wall.

17. A method of assembling a turbine shroud assembly for use with a gas turbine engine comprising:

assembling a first shroud segment by coupling a first blade track segment with a first carrier segment to support the first blade track segment radially inward of the first carrier segment,

assembling a second shroud segment by coupling a second blade track segment with a second carrier segment to support the second blade track segment radially inward of the second carrier segment,

locating a first seal on a first radial outer surface of the first blade track segment,

locating a second seal in a first recess that extends circumferentially into the first blade track segment so that the second seal is located radially inwardly of the first seal, and

locating a damping segment on a radially outer surface of the first seal so that the damping segment engages the first seal and the first carrier segment.

18. The method of claim 17 , wherein the first carrier segment includes a first outer wall, a first flange that extends radially inward from the first outer wall, a second flange axially spaced apart from the first flange and extending radially inward from the first outer wall, a third flange that extends radially inward from the first outer wall and is located axially between the first flange and the second flange, and a fourth flange that extends radially inward from the first outer wall and is located axially between the third flange and the second flange, and

wherein the method further comprises locating a first portion of the damping segment in the third flange of the first carrier segment and a second portion of the damping segment in the fourth flange of the first carrier segment and urging the first seal radially inwardly against the first radial outer surface of the first blade track segment through engagement of the damping segment with the third flange and the fourth flange.

19. The method of claim 17 , further comprising directing cool air radially inwardly through at least one hole formed in the first seal toward the second seal to cool the second seal.

20. The turbine shroud assembly of claim 1 , wherein the first strip seal includes a body segment that extends axially along the first portion of the first radial outer surface of the first shroud wall and the first portion of the second radial outer surface of the second shroud wall, a forward segment coupled to a first end of the body segment and extending axially forward and radially outward from the first end of the body segment into the first carrier segment, and an aft segment coupled to a second end of the body segment opposite the first end thereof and extending axially aft and radially outward from the second end of the body segment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2024
From: SIPPEL, AARON D.; FREEMAN, TED J.; THOMAS, DAVID J.; SNYDER, CLARK J.
To: ROLLS-ROYCE CORPORATION
Reel/Frame 067701/0362 →
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