IP Library › Granted Patent US 12,259,358
Granted Patent B2
US 12,259,358 · App. 17/790,873 · Granted Mar 25, 2025

Eddy current sensor for detecting crack of battery cell and system for detecting crack of battery including the same

Inventors: Ji Won Park (Daejeon, KR); Kwang Hyun Kim (Daejeon, KR); Yeon Hyuk Heo (Daejeon, KR); Jae Won Jeong (Daejeon, KR); Eun Gu Han (Daejeon, KR); Min Su Hwang (Daejeon, KR); Myung Han Lee (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
G01N27/9006G01N27/9046H01M10/4285H01M10/48
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Quick Facts
Patent No.
US 12,259,358
App. No.
17/790,873
Granted
Mar 25, 2025
Kind
B2
Abstract

The present invention relates to an eddy current sensor for detecting a crack in a battery cell, and a system for detecting a crack of a battery cell including the eddy current sensor. According to the present invention, it is possible to easily detect a crack generated in an electrode, an electrode tab or a welded portion.

Claims (24)

1. An eddy current sensor for detecting a crack of an inside of a battery cell, the eddy current sensor comprising:

a probe;

a transmission unit which is arranged on a probe and has a structure on which a transmitting coil, which induces an eddy current to the battery cell, is wound; and

a receiving unit which is arranged on the probe and is arranged in a region spaced apart from the transmission unit, and has a structure on which a receiving coil, which senses a signal change by the eddy current induced to the battery cell by the transmitting coil, is wound,

wherein a cross-sectional area S 1 of the transmission unit, on which the transmitting coil has been wound, is greater than a cross-sectional area R 1 of the receiving unit on which the receiving coil has been wound, and

a ratio (S 1 :R 1 ) of the cross-sectional area S 1 of the transmission unit to the cross-sectional area R 1 of the receiving unit is in a range of 1.5:1 to 10:1, and

the transmission unit and the receiving unit are spaced apart from each other at an interval of 1 to 50 mm.

2. The eddy current sensor of claim 1 , wherein a ratio (S 1 :R 1 ) of the cross-sectional area S 1 of the transmission unit to the cross-sectional area R 1 of the receiving unit is in a range of 1.5:1 to 3:1.

3. The eddy current sensor of claim 1 , wherein a ratio (S 2 :R 2 ) of a width S 2 of the transmission unit to a width R 2 of the receiving unit is in a range of 1.5:1 to 10:1.

4. The eddy current sensor of claim 1 , wherein a width S 2 of the transmission unit is in a range of 1 to 100 mm and corresponds to a length L of a battery cell evaluation region.

5. The eddy current sensor of claim 1 , wherein a width S 2 of the receiving unit is in a range of 0.5 to 70 mm.

6. The eddy current sensor of claim 1 , wherein the transmission unit and the receiving unit have a winding groove in a region on which each of the transmitting coil and the receiving coil are wound.

7. The eddy current sensor of claim 1 , wherein a diameter of the transmitting coil and the receiving coil is in a range of 0.02 to 10 mm.

8. A system for detecting a crack of a battery cell, comprising:

the eddy current sensor according to claim 1 ;

a signal-receiving unit which receives a signal measured in the eddy current sensor; and

a data processing unit which determines whether there is a crack in a target battery cell, based on an amplitude and phase difference distribution of a signal received in the signal-receiving unit.

9. The system of claim 8 , further comprising: an output unit which outputs a result value determined in the data processing unit and a storage unit which stores the result value.

10. The eddy current sensor of claim 1 , wherein a ratio (S 2 :R 2 ) of a width S 2 of the transmission unit to a width R 2 of the receiving unit is in a range of 1.9:1 to 6:1.

11. The eddy current sensor of claim 1 , wherein a ratio (S 2 :R 2 ) of a width S 2 of the transmission unit to a width R 2 of the receiving unit is in a range of 2:1 to 4:1.

12. The eddy current sensor of claim 1 , wherein a ratio (S 2 :R 2 ) of a width S 2 of the transmission unit to a width R 2 of the receiving unit is in a range of 2.5:1 to 3.5:1.

13. The eddy current sensor of claim 1 , wherein the transmission unit and the receiving unit are spaced apart from each other at an interval of 3 to 40 mm.

14. The eddy current sensor of claim 1 , wherein the transmission unit and the receiving unit are spaced apart from each other at an interval of 6 to 30 mm.

15. The eddy current sensor of claim 1 , wherein the transmission unit and the receiving unit are spaced apart from each other at an interval of 8 to 20 mm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2022
From: PARK, JI WON; KIM, KWANG HYUN; HEO, YEON HYUK; JEONG, JAE WON; HAN, EUN GU; HWANG, MIN SU; LEE, MYUNG HAN
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 060400/0701 →
Priority Claims (1)
KR 10-2020-0147011 · Nov 5, 2020 · national
Continuity (1)
Related Publication 20230026325A1 · Jan 26, 2023
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Cited By (1)
US 12,422,403