IP Library › Granted Patent US 12,263,638
Granted Patent B2
US 12,263,638 · App. 18/594,688 · Granted Apr 1, 2025

Techniques for build platform part release in additive fabrication and related systems and methods

Inventors: Craig Broady (Somerville, MA); Gurshan Deol (Burlington, CA); Gagandeep Singh (Mississauga, CA)
Assignee: Formlabs, Inc.
B29C64/245B29C64/135B33Y30/00B33Y40/20B29C64/124B29C64/153
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,263,638
App. No.
18/594,688
Granted
Apr 1, 2025
Kind
B2
Abstract

According to some aspects, an additive fabrication device and a build platform suitable for use within an additive fabrication device are provided. The build platform may include a build surface on which material may be formed by the additive fabrication device when the build platform is installed within the additive fabrication device. According to some embodiments, the build platform may include a flexible build layer and at least one removal mechanism configured to be actuated to apply a force to the flexible build layer. Such actuation may cause the flexible build layer to deform, thereby enabling separation of material adhered to the build surface from the build platform. According to some embodiments, the build platform may comprise a restorative mechanism that acts to return the flexible build layer to a flat state so that subsequent additive fabrication may form material on a flat build surface.

Claims (14)

1. A build platform for an additive fabrication device, the build platform comprising:

a rigid structure;

a mounting attachment attached to an upper side of the rigid structure and configured to removably attach and detach the build platform to and from the additive fabrication device;

a flexible layer, wherein in a first configuration of the build platform, the flexible layer conforms to a lower side of the rigid structure, and

one or more handles configured to be actuated to apply a force to the flexible layer, thereby producing a second configuration of the build platform in which at least part of the surface of the flexible layer is deformed away from the rigid structure.

2. The build platform of claim 1 , wherein the flexible layer comprises metal.

3. The build platform of claim 1 , wherein the build platform returns to the first configuration when the force applied to the flexible layer by the one or more handles is no longer applied.

4. The build platform of claim 1 , wherein the flexible layer is attached to the rigid structure at opposing ends of the rigid structure.

5. The build platform of claim 1 , further comprising at least one mechanism configured to apply a restorative force to the flexible layer towards the rigid structure.

6. The build platform of claim 5 , wherein the at least one mechanism includes one or more magnets.

7. The build platform of claim 1 , wherein the one or more handles are further configured to be pushed by a user holding the build platform to deform the at least part of the surface of the flexible layer away from the rigid structure.

8. The build platform of claim 1 , wherein the flexible layer is a layer of spring steel.

9. The build platform of claim 1 , wherein the rigid structure comprises one or more magnets.

10. The build platform of claim 1 , wherein in the second configuration of the build platform the flexible layer is buckled away from the rigid structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2024
From: BROADY, CRAIG; DEOL, GURSHAN; SINGH, GAGANDEEP
To: FORMLABS, INC.
Reel/Frame 068812/0953 →
Continuity (4)
Continuation 17156925 · Jan 25, 2021
Continuation 16927150 · Jul 13, 2020
Continuation 15835163 · Dec 7, 2017
Related Publication 20240286353A1 · Aug 29, 2024
References Cited (34)
US 5253012A · Chiba et al. · 1993 [cited by applicant]
US 10710303B2 · Broady et al. · 2020 [cited by applicant]
US 10899077B2 · Broady et al. · 2021 [cited by applicant]
US 11840017B2 · Frykman et al. · 2023 [cited by applicant]
US 11926096B2 · Broady et al. · 2024 [cited by applicant]
US 20050173855A1 · Dunn et al. · 2005 [cited by applicant]
US 20110241947A1 · Scott et al. · 2011 [cited by applicant]
US 20130242317A1 · Leavitt et al. · 2013 [cited by applicant]
US 20130270746A1 · Elsey · 2013 [cited by applicant]
US 20150145174A1 · Comb · 2015 [cited by applicant]
US 20160052207A1 · Bloom · 2016 [cited by applicant]
US 20160288427A1 · Foley et al. · 2016 [cited by applicant]
US 20160332387A1 · Jondal et al. · 2016 [cited by applicant]
US 20170259507A1 · Hocker · 2017 [cited by applicant]
US 20170297320A1 · Swanson · 2017 [cited by applicant]
US 20180043636A1 · Flannigan et al. · 2018 [cited by applicant]
US 20190030806A1 · Herman et al. · 2019 [cited by applicant]
US 20190047213A1 · Stadlmann · 2019 [cited by applicant]
US 20190176393A1 · Broady et al. · 2019 [cited by applicant]
US 20200156317A1 · Van Esbroek et al. · 2020 [cited by applicant]
US 20200368966A1 · Broady et al. · 2020 [cited by applicant]
US 20220410477A1 · Frykman et al. · 2022 [cited by applicant]
US 20240286353A1 · Broady et al. · 2024 [cited by applicant]
CN 103167946A1 · 2013 [cited by applicant]
CN 104191625A1 · 2014 [cited by applicant]
CN 105189092A1 · 2015 [cited by applicant]
JP 2000211031A1 · 2000 [cited by applicant]
WO 2016033286A1 · 2016 [cited by applicant]
WO 2016177893A1 · 2016 [cited by applicant]
WO 2017161398A1 · 2017 [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2017/065136, dated Mar. 6, 2018. [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2017/065136, mailed Jun. 18, 2020. [cited by applicant]
Extended European Search Report dated Jun. 25, 2021 in connection with European Application No. 17934081.5. [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2022/034269, dated Sep. 15, 2022. [cited by applicant]