IP Library Granted Patent US 12,264,391
Granted Patent B2
US 12,264,391 · App. 18/501,708 · Granted Apr 1, 2025

Apparatus for manufacturing display device, method of manufacturing mask assembly, and method of manufacturing display device

Inventor: Wonje Cho (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
C23C14/042C23C14/0682C23C14/08H10K71/166H10K71/231
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Quick Facts
Patent No.
US 12,264,391
App. No.
18/501,708
Granted
Apr 1, 2025
Kind
B2
Abstract

An apparatus for manufacturing a display device includes a mask assembly, the mask assembly including a silicon substrate having a first surface, a second surface opposite the first surface, and a first opening portion penetrating the first surface and the second surface, and a support substrate on the second surface, the support substrate having a second opening portion connected to the first opening portion. The first opening portion at the first surface is less in width than the first opening portion at the second surface.

Claims (26)

1. An apparatus for manufacturing a display device, the apparatus comprising:

a mask assembly, the mask assembly comprising:

a plurality of silicon substrates, each silicon substrate of the plurality of silicon substrates comprising a first surface, a second surface opposite to the first surface, and a first opening portion penetrating the first surface and the second surface;

a support substrate on the second surface, the support substrate comprising a second opening portion connected to the first opening portion, and

a mask sheet comprising a plurality of mask opening portions, each silicon substrate being aligned with a corresponding one of the plurality of mask opening portions, and the support substrate being between the mask sheet and the plurality of silicon substrates,

wherein the first opening portion at the first surface is less in width than the first opening portion at the second surface.

2. The apparatus of claim 1 , wherein the support substrate is greater in thickness than the silicon substrate.

3. The apparatus of claim 1 , wherein the support substrate is directly connected to the second surface of the silicon substrate.

4. The apparatus of claim 3 , wherein each of the silicon substrate and the support substrate comprises a plurality of silicon atoms arranged in a first arrangement direction and a second arrangement direction, the second arrangement direction crossing the first arrangement direction,

wherein a first outer silicon atom at an outermost side from among the plurality of silicon atoms of the silicon substrate and a second outer silicon atom at an outermost side from among the plurality of silicon atoms of the support substrate are adjacent to each other with the second surface therebetween, and

wherein a third arrangement direction from the center of the first outer silicon atom to the center of the second outer silicon atom crosses the first arrangement direction and the second arrangement direction.

5. The apparatus of claim 3 , wherein the support substrate comprises a plurality of first silicon atoms arranged in a first arrangement direction and a second arrangement direction, the second arrangement direction crossing the first arrangement direction, and

wherein the silicon substrate comprises a plurality of second silicon atoms arranged in the first arrangement direction and a third arrangement direction, the third arrangement direction crossing the first arrangement direction and the second arrangement direction.

6. The apparatus of claim 3 , wherein the second surface comprises silicon monoxide.

7. The apparatus of claim 1 , further comprising an intermediate adhesive member between the support substrate and the silicon substrate.

8. The apparatus of claim 1 , wherein the mask assembly further comprises:

a mask frame having an opening area; and

the mask sheet on the mask frame, the mask sheet comprising an upper surface, a lower surface opposite to the upper surface, and the plurality of mask opening portions penetrating the upper surface and the lower surface,

wherein the support substrate is on the mask sheet, and

wherein the second surface of the silicon substrate faces the upper surface of the mask sheet.

9. The apparatus of claim 8 , wherein one of the mask sheet or the support substrate comprises a concave portion facing the other one of the mask sheet or the support substrate,

the apparatus further comprising an adhesive member in the concave portion.

10. The apparatus of claim 1 , further comprising:

a chamber having the mask assembly therein; and

a source unit in the chamber, the source unit being configured to supply a deposition material,

wherein the second surface of the silicon substrate faces the source unit.

Priority Claims (1)
KR 10-2020-0099937 · Aug 10, 2020 · national
Continuity (2)
Division 17230867 · Apr 14, 2021
Related Publication 20240060169A1 · Feb 22, 2024
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