IP Library › Granted Patent US 12,264,644
Granted Patent B2
US 12,264,644 · App. 18/554,974 · Granted Apr 1, 2025

Gas injector having a short axial design

Inventor: Martin Mueller (Moeglingen, DE)
Assignee: ROBERT BOSCH GMBH
F02M63/0001F02M21/0254F02M21/0263
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Quick Facts
Patent No.
US 12,264,644
App. No.
18/554,974
Granted
Apr 1, 2025
Kind
B2
Abstract

A gas injector for injecting a gaseous fuel. The gas injector includes: a magnetic actuator having an armature, an inner pole and a coil; a closing element, having a valve needle, the closing element opening and closing a gas path at a sealing seat, the armature being connected to the closing element; a closed off lubricant chamber which is filled with a lubricant and in which the armature is arranged, the lubricant ensuring lubrication of the armature; a flexible sealing element sealing the lubricant chamber with respect to the gas path; a restoring element which resets the closing element to a closed starting position; and a first needle guide formed between a guide sleeve and the valve needle. The first needle guide is arranged in the lubricant chamber radially inside the flexible sealing element, and the restoring element is arranged in the lubricant chamber inside the flexible sealing element.

Claims (38)

1. A gas injector for injecting a gaseous fuel, comprising:

a magnetic actuator including an armature, an inner pole, and a coil;

a closing element including a valve needle, wherein the closing element opens and closes a gas path at a sealing seat, wherein the armature is connected to the closing element;

a closed lubricant chamber filled with a lubricant and in which the armature is disposed, wherein the lubricant lubricates the armature;

a flexible sealing element which seals the lubricant chamber with respect to the gas path;

a restoring element which resets the closing element to a closed starting position;

a first needle guide which is formed between a guide sleeve and the valve needle; and

a braking device configured to slow the closing element during a resetting operation of the gas injector from an open state to a closed state is disposed in the lubricant chamber;

wherein the first needle guide is disposed in the lubricant chamber radially inside the flexible sealing element; and

wherein the restoring element is disposed in the lubricant chamber at least partly, inside the flexible sealing element.

2. The gas injector according to claim 1 , wherein the flexible sealing element is a metal bellows or a plastic bellows or a membrane or a rubber element.

3. The gas injector according to claim 1 , wherein the flexible sealing element is fastened directly to the valve needle and directly to the guide sleeve.

4. The gas injector according to claim 1 , further comprising a second needle guide which is formed in the lubricant chamber between the valve needle and the guide sleeve.

5. The gas injector according to claim 1 , wherein the restoring element is disposed entirely in the guide sleeve.

6. The gas injector according to claim 1 , wherein the guide sleeve includes an inward-facing shoulder for supporting the restoring element.

7. The gas injector according to claim 1 , further comprising a gas inlet which is disposed laterally on the gas injector at a 90° angle to a longitudinal axis of the gas injector.

8. The gas injector according to claim 1 , wherein the sealing seat is a flat sealing seat.

9. A gas injector for injecting a gaseous fuel, comprising:

a magnetic actuator including an armature, an inner pole, and a coil;

a closing element including a valve needle, wherein the closing element opens and closes a gas path at a sealing seat, wherein the armature is connected to the closing element;

a closed lubricant chamber filled with a lubricant and in which the armature is disposed, wherein the lubricant lubricates the armature;

a flexible sealing element which seals the lubricant chamber with respect to the gas path;

a restoring element which resets the closing element to a closed starting position;

a first needle guide which is formed between a guide sleeve and the valve needle;

wherein the first needle guide is disposed in the lubricant chamber radially inside the flexible sealing element;

wherein the restoring element is disposed in the lubricant chamber at least partly, inside the flexible sealing element;

wherein the flexible sealing element is fastened directly to the valve needle and directly to the guide sleeve; and

wherein the valve needle further includes a fixing disc, wherein the flexible sealing element is fastened to the fixing disc.

10. A gas injector according to claim 1 , for injecting a gaseous fuel, comprising:

a magnetic actuator including an armature, an inner pole, and a coil;

a closing element including a valve needle, wherein the closing element opens and closes a gas path at a sealing seat, wherein the armature is connected to the closing element;

a closed lubricant chamber filled with a lubricant and in which the armature is disposed, wherein the lubricant lubricates the armature;

a flexible sealing element which seals the lubricant chamber with respect to the gas path;

a restoring element which resets the closing element to a closed starting position;

a first needle guide which is formed between a guide sleeve and the valve needle;

wherein the first needle guide is disposed in the lubricant chamber radially inside the flexible sealing element;

wherein the restoring element is disposed in the lubricant chamber at least partly, inside the flexible sealing element; and

a braking device configured to slow the closing element during a resetting operation of the gas injector from an open state to a closed state is disposed in the lubricant chamber, the braking device including a brake bolt, a damping chamber which is filled with lubricant and is in fluid communication with the lubricant chamber, and an elastic brake element, wherein the brake bolt and the elastic brake element can be brought into operative connection with the closing element during the resetting operation of the gas injector and the brake bolt is configured to force lubricant out of the damping chamber into the lubricant chamber during the resetting operation of the gas injector to damp a resetting of the brake bolt into a closed state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2024
From: MUELLER, MARTIN
To: ROBERT BOSCH GMBH
Reel/Frame 066020/0524 →
Priority Claims (1)
DE 10 2021 203 738.0 · Apr 15, 2021 · national
Continuity (1)
Related Publication 20240209821A1 · Jun 27, 2024
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