Granted Patent B2

US 12,264,993 · App. 18/514,733 · Granted Apr 1, 2025

Inventors: Michael David Nash (Katy, TX); Stuart Mitchell (Katy, TX)

Assignee: PipeSense, LLC

G01M3/182F17D5/06G01M3/007G01M3/40

Abstract

Claims (65)

1. A pipeline leak detection apparatus for detection and location of a leak in a pipeline, the apparatus comprising:

a memory configured to store instructions;

a processor operatively coupled to the memory and to one or more fluid sensing devices for detecting fluid pressure in the pipeline, wherein the processor upon execution of the instructions is configured to:

detect a first pressure wave for a first pressure event in the pipeline;

measure a first time difference for the first pressure wave in the pipeline using the one or more fluid sensing devices;

detect a second pressure wave for a second pressure event in the pipeline;

measure a second time difference for the second pressure wave using the one or more fluid sensing devices; and

determine a leak event and a location of the leak event relative to the pipeline utilizing the first time difference for the first pressure and the second time difference of the second pressure wave.

2. The pipeline leak detection apparatus as recited in claim 1 , wherein the processor is further configured to calculate an actual rate of propagation for the first pressure wave.

3. The pipeline leak detection apparatus as recited in claim 2 , wherein the processor is further configured to measure density of the fluid in the pipeline using a density sensing device and calculating a re-calibration point for a sonic velocity of the fluid.

4. The pipeline leak detection apparatus as recited in claim 1 , wherein the processor is further configured to open and close a valve on the pipeline to release an amount of fluid to create the first pressure wave for the first pressure event.

5. The pipeline leak detection apparatus as recited in claim 3 , wherein the one or more fluid pressure sensing devices include:

a first pressure sensing device fluidly connected to the pipeline, wherein the first pressure sensing device is located at or near a pump or a valve of the pipeline; and

a second pressure sensing device fluidly connected to the pipeline, wherein the second pressure sensing device is a known distance from the first pressure sensing device.

6. The pipeline leak detection apparatus as recited in claim 3 , wherein the processor is further configured to store in the memory the re-calibration point for the sonic velocity.

7. The pipeline leak detection apparatus as recited in claim 3 , wherein the processor is further configured to:

measure temperature of the fluid using a temperature sensing device;

correct one or more of Young's bulk modulus of the fluid, density of the fluid, and Young's modulus of the pipeline for the fluid temperature; and

calculate a corrected re-calibration point for the sonic velocity.

8. The pipeline leak detection apparatus as recited in claim 5 , wherein the processor is further configured to:

detect a third pressure wave for a third pressure event;

measure a third time difference for the third pressure wave using the first pressure sensing device and the second pressure sensing device;

compare the third pressure wave to a transient pressure signal for a pump operation and/or a valve operations associated with the pipeline;

fit the third pressure wave to the transient pressure signal using a least difference best fit; and

invert the transient pressure signal and add the inverted transient pressure signal to the third pressure wave to obtain background noise or clean pressure wave.

9. The pipeline leak detection apparatus as recited in claim 8 , wherein the processor is further configured to determine a location for the third pressure event.

10. A computer-implemented method for detection and location of a fluid leak in a pipeline, comprising:

detecting, using a processor, a first pressure wave for a first pressure event in the pipeline;

measuring, using the processor, a first time difference for the first pressure wave in the pipeline using the one or more fluid sensing devices;

detecting, using the processor, a second pressure wave for a second pressure event in the pipeline;

measuring, using the processor, a second time difference for the second pressure wave using the one or more fluid sensing devices; and

determining, using the processor, a leak event and a location of the leak event relative to the pipeline utilizing the first time difference for the first pressure and the second time difference of the second pressure wave to.

11. The computer-implemented method as recited in claim 10 , further including calculating an actual rate of propagation for the first pressure wave.

12. The computer-implemented method as recited in claim 11 , further including measuring density of the fluid in the pipeline using a density sensing device and calculating a re-calibration point for a sonic velocity of the fluid.

13. The computer-implemented method as recited in claim 10 , further including opening and closing a valve on the pipeline to release an amount of fluid to create the first pressure wave for the first pressure event.

14. The computer-implemented method as recited in claim 11 , wherein the one or more fluid pressure sensing devices include:

a first pressure sensing device fluidly connected to the pipeline, wherein the first pressure sensing device is located at or near a pump or a valve of the pipeline; and

a second pressure sensing device fluidly connected to the pipeline, wherein the second pressure sensing device is a known distance from the first pressure sensing device.

15. The computer-implemented method as recited in claim 12 , further including:

measuring temperature of the fluid using a temperature sensing device;

correcting one or more of Young's bulk modulus of the fluid, density of the fluid, and Young's modulus of the pipeline for the fluid temperature; and

calculating a corrected re-calibration point for the sonic velocity.

16. The computer-implemented method as recited in claim 14 , further including:

detecting a third pressure wave for a third pressure event;

measuring a third time difference for the third pressure wave using the first pressure sensing device and the second pressure sensing device;

comparing the third pressure wave to a transient pressure signal for a pump operation and/or a valve operations associated with the pipeline;

fitting the third pressure wave to the transient pressure signal using a least difference best fit; and

inverting the transient pressure signal and add the inverted transient pressure signal to the third pressure wave to obtain background noise or clean pressure wave.

17. The computer-implemented method as recited in claim 16 , further including determining a location for the third pressure event.

18. A pipeline leak detection apparatus for detection and location of a leak in a pipeline, the apparatus comprising:

a memory configured to store instructions;

first and second pressure sensing devices fluidly connected to the pipeline, wherein the second pressure sensing device is a known distance from the first pressure sensing device;

a processor operatively coupled to the memory and to the first and second fluid sensing devices, wherein the processor upon execution of the instructions is configured to:

open and close a valve on the pipeline to release an amount of fluid to create a first pressure wave for a first pressure event;

measure a first time difference for the first pressure wave using the first and second pressure sensing devices;

detect a third pressure wave for a third pressure event in the pipeline;

measure a third time difference for the third pressure wave using the first and second pressure sensing devices;

compare the third pressure wave to a transient pressure signal for a pump operation and/or a valve operations associated with the pipeline;

fit the third pressure wave to the transient pressure signal using a least difference best fit; and

invert the transient pressure signal and add the inverted transient pressure signal to the third pressure wave to obtain background noise or clean pressure wave.

19. The pipeline leak detection apparatus as recited in claim 18 , wherein the processor is further configured to determine a location for the third pressure event.

20. The pipeline leak detection apparatus as recited in claim 18 , wherein the processor is further configured to:

measure temperature of the fluid using a temperature sensing device;

correct one or more of Young's bulk modulus of the fluid, density of the fluid, and Young's modulus of the pipeline for the fluid temperature; and

calculate a corrected re-calibration point for the sonic velocity.

Assignments (2)

Continuity (4)

References Cited (37)