IP Library › Granted Patent US 12,274,144
Granted Patent B2
US 12,274,144 · App. 17/763,910 · Granted Apr 8, 2025

Light-emitting device and method of manufacturing light-emitting device capable of restraining the expansion of dark spots

Inventors: Shigeru Aomori (Sakai, JP); Tsuyoshi Kamada (Sakai, JP); Yasushi Asaoka (Sakai, JP)
Assignee: SHARP KABUSHIKI KAISHA
H10K59/353H10K50/854H10K71/00
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Quick Facts
Patent No.
US 12,274,144
App. No.
17/763,910
Granted
Apr 8, 2025
Kind
B2
Abstract

A light-emitting device includes a light-emitting layer that includes, in each of a plurality of pixels: a light-emitting region in which a drive current flows between a first electrode and a second electrode; and a non-light-emitting region in which no drive current flows between the first electrode and the second electrode. The light-emitting region is divided into a plurality of subregions by a non-light-emitting region in a plan view.

Claims (41)

1. A light-emitting device comprising:

a first electrode for each of a plurality of pixels;

a second electrode common to the plurality of pixels; and

a light-emitting layer between the first electrode and the second electrode, wherein

the light-emitting layer includes, in each of the plurality of pixels:

a light-emitting region in which a drive current flows between the first electrode and the second electrode; and

a non-light-emitting region in which no drive current flows between the first electrode and the second electrode,

the light-emitting region is divided into a plurality of subregions by the non-light-emitting region in a plan view,

the light-emitting device further comprises an insulation layer in the non-light-emitting region of the light-emitting layer to insulate the first electrode from the second electrode,

the insulation layer has an opening in the light-emitting region of the light-emitting layer, and the insulation layer contains light-scattering particles that scatter light coming from the light-emitting region of the light-emitting layer,

at least one of the first electrode and the second electrode is divided into a plurality of segments by a notch,

the non-light-emitting region overlaps the notch in the plan view,

the notch in the first electrode has a lattice-like shape in the plan view, and

the notch has an intersection with a round corner to prevent concentration of an electric field.

2. The light-emitting device according to claim 1 , further comprising:

a first charge transport layer between the light-emitting layer and the first electrode; and

a second charge transport layer between the light-emitting layer and the second electrode, wherein

the insulation layer resides either between the light-emitting layer and the first charge transport layer or between the light-emitting layer and the second charge transport layer.

3. The light-emitting device according to claim 1 , further comprising:

a first charge transport layer between the light-emitting layer and the first electrode; and

a second charge transport layer between the light-emitting layer and the second electrode, wherein

the insulation layer resides between the first electrode and the first charge transport layer.

4. The light-emitting device according to claim 1 , wherein the light-emitting region has any one of a stripe-like shape, a lattice-like shape, an elliptical shape, and a comb-like shape in the plan view.

5. The light-emitting device according to claim 1 , wherein the opening has any one of a stripe-like shape, a lattice-like shape, an elliptical shape, and a comb-like shape in the plan view.

6. The light-emitting device according to claim 5 , wherein the opening is provided avoiding an edge of the first electrode.

7. The light-emitting device according to claim 1 , wherein

the non-light-emitting region has a stripe-like shape in the plan view, and

the light-emitting region has a comb-like shape that matches the stripe-like shape of the non-light-emitting region.

8. The light-emitting device according to claim 1 , wherein the plurality of segments into which the at least one of the first electrode and the second electrode that is divided by the notch are electrically connected to each other.

9. A method of manufacturing a light-emitting device, the method comprising:

a first electrode forming step of forming a first electrode for each of a plurality of pixels;

a second electrode forming step of forming a second electrode common to the plurality of pixels; and

a light-emitting layer forming step of forming a light-emitting layer between the first electrode and the second electrode,

the first electrode forming step, the light-emitting layer forming step, and the second electrode forming step being implemented in a stated order, wherein

the light-emitting layer includes, in each of the plurality of pixels:

a light-emitting region in which a drive current flows between the first electrode and the second electrode; and

a non-light-emitting region in which no drive current flows between the first electrode and the second electrode,

the light-emitting region is divided into a plurality of subregions by the non-light-emitting region in a plan view,

the method further comprises an insulation layer forming step of forming an insulation layer in the non-light-emitting region of the light-emitting layer to insulate the first electrode from the second electrode, and

the insulation layer forming step is implemented after the light-emitting layer forming step, but before the first electrode forming step.

10. The method according to claim 9 , wherein at least one of the first electrode forming step and the second electrode forming step further comprises forming a groove in at least one of the first electrode and the second electrode by etching.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2022
From: AOMORI, SHIGERU; KAMADA, TSUYOSHI; ASAOKA, YASUSHI
To: SHARP KABUSHIKI KAISHA
Reel/Frame 059511/0339 →
Continuity (1)
Related Publication 20220344412A1 · Oct 27, 2022
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