IP Library › Granted Patent US 12,275,523
Granted Patent B2
US 12,275,523 · App. 18/582,095 · Granted Apr 15, 2025

Integrated propeller-boom fairing

Inventors: Neel Vora (San Mateo, CA); Pranay Sinha (Sunnyvale, CA)
Assignee: Wisk Aero LLC
B64C29/0033B64C29/02
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Quick Facts
Patent No.
US 12,275,523
App. No.
18/582,095
Filed
Feb 20, 2024
Granted
Apr 15, 2025
Kind
B2
Art Unit
3647
USPC
244/56
Abstract

Embodiments provide a VTOL aircraft including a plurality of tilting propeller assemblies each coupled to a support structure and configured to transition between a vertical flight and a forward flight position. Each tilting propeller assembly comprising a propeller and a movable fairing provided downstream of the propeller. The movable fairing is configured to extend along an axis of rotation of the propeller. When the tilting propeller assembly transitions between the vertical and forward flight position, the movable fairing is configured to swivel to extend parallel to the direction of resultant airflow over the tilting propeller assembly into a minimum drag orientation. The movable fairing is damped enough to prevent any oscillations from the propeller wake shedding, and at the same time, keep the propeller aligned in a minimum-drag orientation with the resultant flow.

Claims (34)

1. An aircraft configured for vertical takeoff and landing, the aircraft comprising:

a fuselage;

a wing coupled to the fuselage;

at least one support structure coupled to the wing; and

at least one tilting propeller assembly coupled to a first end of a support structure and configured to transition between a vertical lift position and a forward flight position, wherein:

the at least one tilting propeller assembly comprises a propeller and a movable fairing provided downstream of the propeller,

the movable fairing includes an opening extending parallel to the support structure in the forward flight position and configured to receive at least a portion of the support structure therein, and

the movable fairing is configured to swivel with respect to an axis of rotation of the propeller to extend parallel to a direction of resultant airflow over the at least one tilting propeller assembly when the at least one tilting propeller assembly transitions between the vertical lift position and the forward flight position.

2. The aircraft of claim 1 , wherein the opening forms an internal cavity of the movable fairing having a semi-circular shape.

3. The aircraft of claim 1 , wherein the movable fairing is provided under the support structure.

4. The aircraft of claim 1 , wherein a top surface of the movable fairing is aligned with an upper side of the support structure in the forward flight position.

5. The aircraft of claim 1 , wherein the movable fairing includes a passive swiveling mechanism that aligns the movable fairing with the resultant airflow over the tilting propeller assembly.

6. The aircraft of claim 1 , further comprising:

a lift propeller assembly coupled to a second end of the support structure.

7. The aircraft of claim 1 , wherein the tilting propeller assembly includes a top portion provided upstream of the propeller, wherein the top portion extends along the axis of rotation of the propeller.

8. The aircraft of claim 7 , wherein the movable fairing extends at an angle with respect to the top portion when the tilting propeller assembly is in transition between the vertical lift position and the forward flight position.

9. The aircraft of claim 1 , wherein the movable fairing comprises a light weight, carbon shell.

10. The aircraft of claim 1 , wherein the tilting propeller assembly is coupled to the first end of the support structure via a tilting mechanism.

11. The aircraft of claim 1 , wherein:

in the vertical lift position, the tilting propeller assembly creates a vertical lift for the aircraft, and

in the forward flight position, the tilting propeller assembly creates a forward push for the aircraft.

12. The aircraft of claim 1 , further comprising:

a control system configurable to control the at least one tilting propeller assembly between the vertical lift position and the forward flight position.

13. A tilting propeller assembly coupled to a support structure of an aircraft wing and configured to transition between a vertical lift position and a forward flight position, the tilting propeller assembly comprising:

a propeller, and

a movable fairing provided downstream of the propeller, wherein

the movable fairing includes an opening extending parallel to the support structure in the forward flight position and configured to receive at least a portion of the support structure therein, and

the movable fairing is configured to swivel with respect to an axis of rotation of the propeller to extend parallel to a direction of resultant airflow over the tilting propeller assembly when the tilting propeller assembly transitions between the vertical lift position and the forward flight position.

14. The tilting propeller assembly of claim 13 , wherein the tilting propeller assembly includes a top portion provided upstream of the propeller, wherein the top portion extends along the axis of rotation of the propeller.

15. The tilting propeller assembly of claim 14 , wherein the movable fairing extends at an angle with respect to the top portion when the tilting propeller assembly is in transition between the vertical lift position and the forward flight position.

16. The tilting propeller assembly of claim 13 , wherein the movable fairing includes one or more torsion springs that apply damping on the movable fairing when the movable fairing swivels with respect to the propeller.

17. The tilting propeller assembly of claim 13 , wherein the movable fairing includes a passive swiveling mechanism that aligns the movable fairing with the resultant airflow over the tilting propeller assembly.

18. The tilting propeller assembly of claim 13 , wherein the opening forms an internal cavity of the movable fairing having a semi-circular shape.

19. The tilting propeller assembly of claim 13 , wherein a top surface of the movable fairing is aligned with an upper side of the support structure in the forward flight position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2024
From: VORA, NEEL; SINHA, PRANAY
To: WISK AERO LLC
Reel/Frame 066504/0139 →
Continuity (3)
Continuation 18160101 · Jan 26, 2023
Provisional Application 63303929 · Jan 27, 2022
Related Publication 20240190567A1 · Jun 13, 2024
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