IP Library › Granted Patent US 12,280,753
Granted Patent B2
US 12,280,753 · App. 17/834,064 · Granted Apr 22, 2025

Motor gear unit for disc brake apparatus and disc brake apparatus

Inventors: Michio Suzuki (Tokyo, JP); Takeshi Kuroki (Tokyo, JP); Shinichi Yamadera (Tokyo, JP)
Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
B60T13/746B60T1/065F16D55/226F16D65/18F16D2121/24F16D2125/40F16D2125/48F16D2125/52
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Quick Facts
Patent No.
US 12,280,753
App. No.
17/834,064
Granted
Apr 22, 2025
Kind
B2
Abstract

A motor gear unit for a disc brake apparatus is provided. A speed reduction mechanism is connected to a first connection portion of a motor shaft of an electric motor. A non-excited operation type brake is connected to a second connection portion of the motor shaft. In a state where the disc brake apparatus is attached to a vehicle body, the motor shaft is disposed so as to be orientated in an upper-lower direction, and the non-excited operation type brake is disposed above the electric motor.

Claims (65)

1. A motor gear unit for a disc brake apparatus, comprising:

a housing;

an electric motor;

a speed reduction mechanism; and

a non-excited operation type brake, wherein

the housing includes a motor accommodating portion, a gear accommodating portion, and a brake accommodating portion, and is supported by and fixed to a caliper of the disc brake apparatus,

the electric motor includes a motor shaft which includes a first connection portion connected to the speed reduction mechanism on an axially one side portion and a second connection portion connected to the non-excited operation type brake on an axially another side portion, and is disposed inside the motor accommodating portion,

the speed reduction mechanism is connected to the first connection portion, transmits a rotation of the electric motor to a rotary-to-linear motion conversion mechanism disposed in a cylinder of the caliper, and is disposed inside the gear accommodating portion,

the non-excited operation type brake is connected to the second connection portion, prevents a rotation of the motor shaft during a non-energization period, and is disposed inside the brake accommodating portion,

in a state where the disc brake apparatus is attached to a vehicle body, the motor shaft is disposed so as to be orientated in an upper-lower direction, and the non-excited operation type brake is disposed above the electric motor,

the speed reduction mechanism includes a worm connected to the first connection portion, a worm wheel meshed with the worm, and a plurality of gears, and

a rotation central axis of the worm wheel and rotation central axes of the plurality of gears are disposed substantially parallel to a central axis of the rotary-to-linear motion conversion mechanism.

2. The motor gear unit for the disc brake apparatus according to claim 1 , wherein

the housing further includes a first partition wall partitioning the motor accommodating portion and the gear accommodating portion.

3. A disc brake apparatus comprising:

a caliper including a cylinder on an axially inner side of a rotor;

a piston fitted into the cylinder;

a rotary-to-linear motion conversion mechanism, disposed in the cylinder, and configured to push out the piston toward the rotor by converting a rotary motion into a linear motion; and

a motor gear unit, supported by and fixed to the caliper, and configured to drive the rotary-to-linear motion conversion mechanism, wherein

the motor gear unit is the motor gear unit for the disc brake apparatus according to claim 2 .

4. The motor gear unit for the disc brake apparatus according to claim 1 , wherein

the housing further includes a second partition wall partitioning the motor accommodating portion and the brake accommodating portion.

5. A disc brake apparatus comprising:

a caliper including a cylinder on an axially inner side of a rotor;

a piston fitted into the cylinder;

a rotary-to-linear motion conversion mechanism, disposed in the cylinder, and configured to push out the piston toward the rotor by converting a rotary motion into a linear motion; and

a motor gear unit, supported by and fixed to the caliper, and configured to drive the rotary-to-linear motion conversion mechanism, wherein

the motor gear unit is the motor gear unit for the disc brake apparatus according to claim 4 .

6. A disc brake apparatus comprising:

a caliper including a cylinder on an axially inner side of a rotor;

a piston fitted into the cylinder;

a rotary-to-linear motion conversion mechanism, disposed in the cylinder, and configured to push out the piston toward the rotor by converting a rotary motion into a linear motion; and

a motor gear unit, supported by and fixed to the caliper, and configured to drive the rotary-to-linear motion conversion mechanism, wherein

the motor gear unit is the motor gear unit for the disc brake apparatus according to claim 1 .

7. The disc brake apparatus according to claim 6 , wherein

a plurality of cylinders, a plurality of pistons, and a plurality of rotary-to-linear motion conversion mechanisms are provided.

8. The disc brake apparatus according to claim 6 , wherein

the rotary-to-linear motion conversion mechanism includes a spindle and a nut, and

the speed reduction mechanism transmits rotation of the electric motor to the spindle.

9. A motor gear unit for a disc brake apparatus, comprising:

a housing;

an electric motor;

a speed reduction mechanism; and

a non-excited operation type brake, wherein

the housing includes a motor accommodating portion, a gear accommodating portion, and a brake accommodating portion, and is supported by and fixed to a caliper of the disc brake apparatus,

the electric motor includes a motor shaft which includes a first connection portion connected to the speed reduction mechanism on an axially one side portion and a second connection portion connected to the non-excited operation type brake on an axially another side portion, and is disposed inside the motor accommodating portion,

the speed reduction mechanism is connected to the first connection portion, transmits a rotation of the electric motor to a rotary-to-linear motion conversion mechanism disposed in a cylinder of the caliper, and is disposed inside the gear accommodating portion,

the non-excited operation type brake is connected to the second connection portion, prevents a rotation of the motor shaft during a non-energization period, and is disposed inside the brake accommodating portion,

in a state where the disc brake apparatus is attached to a vehicle body, the motor shaft is disposed so as to be orientated in an upper-lower direction, and the non-excited operation type brake is disposed above the electric motor, and

the speed reduction mechanism includes a worm connected to the first connection portion, a worm wheel meshed with the worm, a plurality of final gears connected directly or via another member to the rotary-to-linear motion conversion mechanism, and a power distribution mechanism configured to distribute and transmit an input power to the plurality of final gears.

10. The motor gear unit for the disc brake apparatus according to claim 9 , wherein

two final gears are provided, and

an imaginary line orthogonal to a rotation central axis of each of the two final gears and the motor shaft are arranged substantially parallel to each other.

11. A disc brake apparatus comprising:

a caliper including a cylinder on an axially inner side of a rotor;

a piston fitted into the cylinder;

a rotary-to-linear motion conversion mechanism, disposed in the cylinder, and configured to push out the piston toward the rotor by converting a rotary motion into a linear motion; and

a motor gear unit, supported by and fixed to the caliper, and configured to drive the rotary-to-linear motion conversion mechanism, wherein

the motor gear unit is the motor gear unit for the disc brake apparatus according to claim 10 .

12. A disc brake apparatus comprising:

a caliper including a cylinder on an axially inner side of a rotor;

a piston fitted into the cylinder;

a rotary-to-linear motion conversion mechanism, disposed in the cylinder, and configured to push out the piston toward the rotor by converting a rotary motion into a linear motion; and

a motor gear unit, supported by and fixed to the caliper, and configured to drive the rotary-to-linear motion conversion mechanism, wherein

the motor gear unit is the motor gear unit for the disc brake apparatus according to claim 9 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2022
From: SUZUKI, MICHIO; KUROKI, TAKESHI; YAMADERA, SHINICHI
To: AKEBONO BRAKE INDUSTRY CO., LTD.
Reel/Frame 060121/0036 →
Priority Claims (1)
JP 2021-095598 · Jun 8, 2021 · national
Continuity (1)
Related Publication 20220388490A1 · Dec 8, 2022
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Cited By (1)
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