IP Library › Granted Patent US 12,280,953
Granted Patent B2
US 12,280,953 · App. 18/488,606 · Granted Apr 22, 2025

Storage and retrieval system

Inventors: Kirill K. Pankratov (Acton, MA); Juergen D. Conrad (York, PA); Robert Hsiung (Cambridge, MA); William Johnson, Jr. (Wilmington, MA); Edward A. Macdonald (Somerville, MA); Larry M. Sweet (Atlanta, GA)
Assignee: Symbotic LLC
B65G1/1373B65G1/04
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Quick Facts
Patent No.
US 12,280,953
App. No.
18/488,606
Granted
Apr 22, 2025
Kind
B2
Abstract

In accordance with one or more aspects of the disclosed embodiment, a lift includes at least one load handling device configured so as to reciprocate along a lift axis, the load handling device including a frame forming a payload section with a payload support surface having a common elevation configured to hold one or more pickfaces at the common elevation of the payload support surface, at least one transfer arm movably mounted to the frame, and a drive section connected to the load handling device and being configured to move the load handling device along the lift axis, wherein the one or more pickfaces carried in unison by the payload support surface of the at least one load handling device, define an order sequence of pickfaces on the at least one load handling device according to a predetermined case out order sequence of mixed cases.

Claims (30)

1. An automated storage and retrieval system lift for an automated storage and retrieval system, the automated storage and retrieval system lift comprising:

at least one payload carriage movably connected to a frame of storage levels of the automated storage and retrieval system, the carriage having

a carriage frame with a drive axis and forming a payload section configured to hold one or more pickfaces, wherein the drive axis is configured to raise and lower the at least one payload carriage from one of the storage levels to another, and

at least one independent degree of freedom transfer arm arranged on a first payload axis so as to move along a first payload axis transverse to the drive axis, the at least one independent degree of freedom transfer arm being disposed at least partly within the payload section; and

a controller operably connected to, the drive axis, the at least one independent degree of freedom transfer arm and the payload section, and being configured to effect sorting of the one or more pickfaces carried in the payload section by exchanging at least one of the one or more pickfaces carried by the payload section between storage levels.

2. The automated storage and retrieval system lift of claim 1 , wherein the at least one independent degree of freedom transfer arm is common to two or more pickfaces such that at least one independent degree of freedom transfer arm is configured to hold the two are more pickfaces adjacent one another.

3. The automated storage and retrieval system lift of claim 1 , wherein the automated storage and retrieval system lift is a high-speed lift having a pickface transfer transaction rate substantially equal to a pickface transfer transaction rate of an autonomous transport vehicle transferring pickfaces to the automated storage and retrieval system lift.

4. The automated storage and retrieval system lift of claim 1 , wherein the at least one payload carriage is mounted on a mast so as to reciprocate along a length of the mast.

5. The automated storage and retrieval system lift of claim 1 , wherein the at least one independent degree of freedom transfer arm includes at least one pickface holding location arranged to hold pickfaces in at least a side by side arrangement to effect a simultaneous transfer of the pickfaces to and from the at least one independent degree of freedom transfer arm.

6. The automated storage and retrieval system lift of claim 1 , wherein the at least one independent degree of freedom transfer arm includes a plurality of pickface support tines configured for a pass through transfer of pickfaces to a pickface holding location of a storage and retrieval system.

7. The automated storage and retrieval system lift of claim 1 , wherein the drive axis comprises a common mast on which the at least one independent degree of freedom transfer arm is arranged.

8. An automated storage and retrieval system lift for an automated storage and retrieval system, the automated storage and retrieval system lift comprising;

at least one payload carriage movably connected to a frame of storage levels of the automated storage and retrieval system, the carriage having

a carriage frame with a drive axis and forming a payload section configured to hold one or more pickfaces, wherein the drive axis is configured to raise and lower the at least one payload carriage from one of the storage levels to another, and

at least one independent degree of freedom transfer arm arranged on a first payload axis so as to move along a first payload axis transverse to the drive axis, the at least one independent degree of freedom transfer arm being disposed at least partly within the payload section.

9. The automated storage and retrieval system lift of claim 8 , wherein the at least one independent degree of freedom transfer arm is common to two or more pickfaces such that at least one independent degree of freedom transfer arm is configured to hold the two are more pickfaces adjacent one another.

10. The automated storage and retrieval system lift of claim 8 , wherein the automated storage and retrieval system lift is a high-speed lift having a pickface transfer transaction rate substantially equal to a pickface transfer transaction rate of an autonomous transport vehicle transferring pickfaces to the automated storage and retrieval system lift.

11. The automated storage and retrieval system lift of claim 8 , wherein the at least one payload carriage is mounted on a mast so as to reciprocate along a length of the mast.

12. The automated storage and retrieval system lift of claim 8 , wherein the at least one independent degree of freedom transfer arm includes at least one pickface holding location arranged to hold pickfaces in at least a side by side arrangement to effect a simultaneous transfer of the pickfaces to and from the at least one independent degree of freedom transfer arm.

13. The automated storage and retrieval system lift of claim 8 , wherein the at least one independent degree of freedom transfer arm includes a plurality of pickface support tines configured for a pass through transfer of pickfaces to a pickface holding location of a storage and retrieval system.

14. The automated storage and retrieval system lift of claim 8 , wherein the drive axis comprises a common mast on which the at least one independent degree of freedom transfer arm is arranged.

15. A method comprising:

providing at least one payload carriage movably connected to a frame of storage levels of the automated storage and retrieval system, the carriage having a carriage frame with a drive axis and forming a payload section configured to hold one or more pickfaces, wherein the drive axis is configured to raise and lower the at least one payload carriage from one of the storage levels to another, and at least one independent degree of freedom transfer arm arranged on a first payload axis so as to move along a first payload axis transverse to the drive axis, the at least one independent degree of freedom transfer arm being disposed at least partly within the payload section; and

effecting, with a controller operably connected to the drive axis, sorting, with the at least one independent degree of freedom transfer arm and the payload section, of the one or more pickfaces carried in the payload section by exchanging at least one of the one or more pickfaces carried by the payload section between storage levels.

16. The method of claim 15 , wherein the at least one independent degree of freedom transfer arm is common to two or more pickfaces for holding the two are more pickfaces adjacent one another.

17. The method of claim 15 , wherein the automated storage and retrieval system lift is a high-speed lift having a pickface transfer transaction rate substantially equal to a pickface transfer transaction rate of an autonomous transport vehicle transferring pickfaces to the automated storage and retrieval system lift.

18. The method of claim 15 , further comprising mounting the at least one payload carriage on a mast so as to reciprocate along a length of the mast.

19. The method of claim 15 , wherein the at least one independent degree of freedom transfer arm includes at least one pickface holding location arranged to hold pickfaces in at least a side by side arrangement, the method further comprising effecting a simultaneous transfer of the pickfaces to and from the at least one independent degree of freedom transfer arm.

20. The method of claim 15 , wherein the at least one independent degree of freedom transfer arm includes a plurality of pickface support tines configured for a pass through transfer of pickfaces to a pickface holding location of a storage and retrieval system.

21. The method of claim 15 , wherein the drive axis comprises a common mast on which the at least one independent degree of freedom transfer arm is arranged.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2023
From: PANKRATOV, KIRILL K.; CONRAD, JUERGEN D.; HSIUNG, ROBERT; JOHNSON, WILLIAM, JR.; MACDONALD, EDWARD A.; SWEET, LARRY M.
To: SYMBOTIC LLC
Reel/Frame 065288/0265 →
Continuity (5)
Continuation 17204107 · Mar 17, 2021
Continuation 16284930 · Feb 25, 2019
Continuation 14997902 · Jan 18, 2016
Provisional Application 62104552 · Jan 16, 2015
Related Publication 20240051754A1 · Feb 15, 2024
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