IP Library Granted Patent US 12,281,610
Granted Patent B2
US 12,281,610 · App. 18/581,090 · Granted Apr 22, 2025

Standby generator control and access panel

Inventors: Mark J. Sarder (Waukesha, WI); Russell J. Dopke (Elkhart Lake, WI); Hiroaki Sato (Brookfield, WI); Leigh A. Jenison (Hartland, WI)
Assignee: Champion Power Equipment, Inc.
F02B63/044F02B2063/045
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Quick Facts
Patent No.
US 12,281,610
App. No.
18/581,090
Granted
Apr 22, 2025
Kind
B2
Abstract

A control system for a standby generator includes a control box mountable in a standby generator enclosure, a control panel, one or more linkage mechanisms coupling the control panel to the control box such that the control panel is selectively openable to provide access into the control box, and one or more generator control components mounted in the control box and operated by the control panel.

Claims (62)

1. A control system for a standby generator comprising:

a control box mountable in a standby generator enclosure, the control box comprising;

a plurality of panels configured to form an entrance to the control box;

a control panel coupled to at least one panel of the plurality of panels and movable between a first position in which the entrance is closed and a second position in which the entrance is open; and

one or more generator control components mounted to the control box and operable via the control panel.

2. The control system of claim 1 wherein the control box further comprises at least one linkage mechanism coupling the control panel to at least one panel of the plurality of panels such that the control panel is movable between the first and second position.

3. The control system of claim 2 wherein the at least one linkage mechanism couples the control panel to the control box on or adjacent to a bottom panel of the plurality of panels.

4. The control system of claim 2 wherein the control panel is configured to rotate between the first and second positions via the at least one linkage mechanism.

5. The control system of claim 4 wherein the at least one linkage mechanism comprises at least one hinge.

6. The control system of claim 1 further comprising at least one fastener coupling the control panel to at least one panel of the plurality of panels to selectively hold the control panel in the first position.

7. The control system of claim 1 wherein the one or more generator control components comprises:

at least one touch screen display mounted to the control panel configured to display the operating parameters and receive generator control inputs; and/or

at least one push button mounted to the control panel and configured to receive generator control inputs.

8. The control system of claim 1 wherein the plurality of panels is configured to form the entrance to the control box at a top of the control box.

9. The control system of claim 1 wherein at least one panel of the plurality of panels comprises at least one opening configured to accept one or more power distribution lines therethrough; and

further comprising one or more power distribution line connectors mounted in the control box and configured to connect to the one or more power distribution lines.

10. The control system of claim 9 wherein the one or more generator components comprise a circuit breaker:

mounted to the control box;

couplable to at least one power distribution line of the one or more power distribution lines; and

comprising an operator switch located on an outer surface of the control panel.

11. The control system of claim 1 further comprising a switch coupled to the control panel and/or at least one panel of the plurality of panels and configured to disengage electrical power to at least one generator control component of the one or more generator control components when the entrance to the control box is open.

12. An electrical enclosure that houses one or more generator control components of a generator, the electrical enclosure comprising:

a plurality of side panels;

a bottom panel coupled to the plurality of side panels;

an enclosure cover coupled to the bottom panel and/or at least one side panel of the plurality of side panels and configured to actuate between an open position and a closed position so as to provide selective access to an interior of the electrical enclosure; and

a switch coupled to the enclosure cover, at least one side panel of the plurality of side panels, the bottom panel, or a combination thereof to electrically disengage at least one generator control component of the one or more generator control components when the enclosure cover is not in the closed position.

13. The electrical enclosure of claim 12 wherein:

one or more linkage members couple the enclosure cover to the bottom panel and/or at least one side panel of the plurality of side panels at a lower end of the electrical enclosure; and

the enclosure cover covers a top of the electrical enclosure when in the closed position.

14. The electrical enclosure of claim 13 wherein each of the one or more linkage members comprises a hinge.

15. The electrical enclosure of claim 12 wherein the enclosure cover comprises an outer surface having mounted thereto generator controls for operating at least one generator control component of the one or more generator control components.

16. The electrical enclosure of claim 12 further comprising:

a back panel comprising one or more openings configured to accept at least power distribution line therethrough, and

one or more power distribution connectors mounted therein and configured to connect the at least one power distribution line to the generator.

17. The electrical enclosure of claim 12 mounted in a multi-chamber generator housing with an engine, a muffler operatively coupled to the engine, and an alternator driven by the engine;

wherein the alternator and the muffler are positioned in separate chambers of the multi-chamber generator housing.

18. A standby generator comprising:

a standby generator enclosure comprising:

a base;

a back wall extending generally vertically from the base; and

first and second sidewalls each extending generally vertically from opposite ends of the base;

an engine-generator set mounted to the base; and

a control system mounted within the standby generator enclosure, configured to control operation of the engine-generator set, and comprising:

a control box comprising:

one or more generator control components mounted thereto; and

a control box cover configured actuate between a closed position and an open position, the control box cover covering a top portion of the control box when in the closed position and uncovering the top portion when in the open position so as to provide selective access into the control box.

19. The standby generator of claim 18 wherein:

the standby generator enclosure further comprises a first door and a second door, the first door being rotatable over a top of the first sidewall and the second door being rotatable over a top of the second sidewall; and

the first door and the second door allow access to the control system from a top of the standby generator when rotated to an open position.

20. The standby generator of claim 18 wherein the control box cover comprises standby generator controls.

21. The standby generator of claim 18 wherein:

the control box is mounted to the back wall of the standby generator enclosure; and

the control box cover covers a front of the control box opposite the back wall when in the closed position and is coupled to a lower end of the control box to actuate between the closed position and open position.

22. The standby generator of claim 18 further comprising a switch configured to:

engage the control box cover and enable at least one generator control component of the one or more of the generator control components when the control box cover is in the closed position; and

disengage with the control box cover and disable the at least one generator control component of the one or more of the generator control components when the control box cover is in the open position.

23. The standby generator of claim 18 wherein:

the back wall and the control box each include an opening formed therein, the opening in each of the back wall and the control box configured to receive therethrough one or more distribution lines configured to receive power from the engine-generator set; and

the control box further comprises one or more distribution line connectors mounted therein to connect the one or more distribution lines to the engine-generator set.

24. The standby generator of claim 23 wherein the one or more generator control components comprises a circuit breaker operatively coupled to at least one distribution line of the one or more distribution lines within the control box, the circuit breaker comprising an operator switch on an outer surface of the control box.

25. The standby generator of claim 18 further comprising one or more fasteners affixed to the control box cover configured to selectively hold the control box cover in the closed position, the one or more fasteners constructed to enable tool-less actuation thereof to provide access to the generator control components.

26. The standby generator of claim 18 wherein the control box cover is joined to the control box via one or more linkage mechanisms configured to rotatably actuate the control box cover between the closed position and the open position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2024
From: SARDER, MARK J.; DOPKE, RUSSELL J.; SATO, HIROAKI; JENISON, LEIGH A.
To: CHAMPION POWER EQUIPMENT, INC.
Reel/Frame 066495/0118 →
Continuity (4)
Continuation 17934856 · Sep 23, 2022
Continuation 16378693 · Apr 9, 2019
Provisional Application 62667747 · May 7, 2018
Related Publication 20240191652A1 · Jun 13, 2024
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