IP Library Granted Patent US 12,288,873
Granted Patent B2
US 12,288,873 · App. 17/672,897 · Granted Apr 29, 2025

Secondary battery electrode and method for producing the electrode

Inventors: Naohiro Mashimo (Toyota, JP); Katsushi Enokihara (Toyota, JP); Haruka Shionoya (Toyota, JP)
Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
H01M4/366H01M4/0404H01M4/043H01M4/139H01M10/0525H01M2004/021H01M2004/025
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Quick Facts
Patent No.
US 12,288,873
App. No.
17/672,897
Granted
Apr 29, 2025
Kind
B2
Abstract

The electrodes disclosed herein, a low-density region having a relatively low electrode density and a high-density region having a relatively high electrode density are repeated on a surface of the electrode active material layer in a predetermined pattern at a constant pitch. The electrode active material layer is evenly divided into three layers of an upper layer, an intermediate layer, and a lower layer in a thickness direction from the surface of the active material layer to the electrode current collector, and when the electrode densities (g/cm 3 ) of the upper layer, the intermediate layer, and the lower layer of the low-density region are respectively d L1 , d L2 , and d L3 and the electrode densities (g/cm 3 ) of the upper layer, the intermediate layer, and the lower layer of the high-density region are respectively d H1 , d H2 , and d H3 , a relation of d H3 /d L3 <d H1 /d L1 is satisfied.

Claims (16)

1. A secondary battery electrode that is either a positive or negative electrode of a secondary battery, the secondary battery electrode comprising:

an electrode current collector; and

an electrode active material layer formed on the electrode current collector, wherein

a low-density region having a relatively low electrode density and a high-density region having a relatively high electrode density are repeated on a surface of the electrode active material layer in a predetermined pattern at a constant pitch, and

with the electrode active material layer being evenly divided into three layers of an upper layer, an intermediate layer, and a lower layer in a thickness direction from the surface of the electrode active material layer to the electrode current collector, and

the electrode densities (g/cm 3 ) of the upper layer, the intermediate layer, and the lower layer of the low-density region are respectively d L1 , d L2 , and d L3 , and

the electrode densities (g/cm 3 ) of the upper layer, the intermediate layer, and the lower layer of the high-density region are respectively d H1 , d H2 , and d H3 ,

a relation of (d H3 /d L3 )<(d H1 /d L1 ) is satisfied.

2. The secondary battery electrode according to claim 1 , wherein

the upper layer d L1 and the lower layer d L3 of the low-density region in the electrode active material layer have a relation of (d L1 /d L3 )<1.1.

3. The secondary battery electrode according to claim 1 , wherein

the low-density region and the high-density region are repeated at a pitch of 250 μm or more and 5 mm or less.

4. The secondary battery electrode according to claim 1 , wherein

the surface of the electrode active material layer has a concave/convex shape with a predetermined pattern,

the low-density region is formed in a concave portion of the concave/convex shape, and

the high-density region is formed in a convex portion of the concave/convex shape.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2022
From: MASHIMO, NAOHIRO; ENOKIHARA, KATSUSHI; SHIONOYA, HARUKA
To: PRIME PLANET ENERGY & SOLUTIONS, INC.
Reel/Frame 059023/0685 →
Priority Claims (1)
JP 2021-031944 · Mar 1, 2021 · national
Continuity (1)
Related Publication 20220278315A1 · Sep 1, 2022
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