IP Library › Granted Patent US 12,291,793
Granted Patent B2
US 12,291,793 · App. 18/155,143 · Granted May 6, 2025

Steam recycle control

Inventors: Alireza Saeedmanesh (San Jose, CA); Ehsan Raoufat (San Jose, CA); Ali Zargari (San Jose, CA); Julio Luna (San Jose, CA)
Assignee: BLOOM ENERGY CORPORATION
C25B15/087C25B1/042C25B9/19C25B9/70C25B15/025C25B15/027
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Quick Facts
Patent No.
US 12,291,793
App. No.
18/155,143
Granted
May 6, 2025
Kind
B2
Abstract

A solid oxide electrolyzer cell (SOEC) system including a stack of electrolyzer cells configured to receive water or steam in combination with hydrogen, and a steam recycle outlet configured to recycle a portion of the water or steam.

Claims (24)

1. A solid oxide electrolyzer cell (SOEC) system comprising:

a stack of electrolyzer cells configured to receive steam in combination with hydrogen;

a hotbox, wherein the stack of electrolyzer cells are located inside of the hotbox;

a steam recycle outlet configured to recycle a portion of the steam;

a hydrogen conduit located outside of the hotbox and fluidly connected to the stack of electrolyzer cells; and

a controller;

wherein the hydrogen conduit is configured to provide external hydrogen to the stack of electrolyzer cells when the SOEC system is in startup, and the controller is configured to send commands to the SOEC system to cease providing the external hydrogen to the stack of electrolyzer cells when the SOEC system is operating at steady state or when the SOEC system detects a safety event.

2. The SOEC system of claim 1 , wherein a hydrogen and steam exhaust stream is recycled back to the stack.

3. The SOEC system of claim 2 , further comprising a splitter that supplies a portion of the hydrogen and steam exhaust to a steam recycle blower.

4. The SOEC system of claim 3 , wherein the steam recycle blower is controlled by the controller.

5. The SOEC system of claim 3 , wherein the steam recycle blower is controlled by the controller, and the controller is embedded within the hotbox.

6. The SOEC system of claim 4 , wherein a command to the steam recycle blower is determined according to one or more setpoints.

7. The SOEC system of claim 4 , wherein a command to the steam recycle blower is determined according one or more pressure sensors.

8. The SOEC system of claim 1 , wherein the controller is further configured to send commands to the SOEC system for the stack of electrolyzer cells to receive the external hydrogen when the SOEC system is in shutdown, or when the SOEC system is not producing hydrogen.

9. The SOEC system of claim 1 , wherein the controller is further configured to send commands to the SOEC system for the stack of electrolyzer cells to receive hydrogen when the SOEC system is using a renewable energy source.

10. The SOEC system of claim 1 , wherein the safety event is detected by a pressure detector or a thermal detector.

11. The SOEC system of claim 1 , wherein steam output by the recycle steam outlet is mixed with hydrogen and a combination of steam and hydrogen is supplied to a recycle steam inlet.

12. A method of operating a solid oxide electrolyzer cell (SOEC) system comprising:

receiving, at a stack of electrolyzer cells located inside a hotbox, steam in combination with hydrogen;

recycling, at a steam recycle outlet, a portion of the steam;

providing external hydrogen from outside of the hotbox to the stack of electrolyzer cells during startup of the SOEC system;

ceasing providing the external hydrogen to the stack of electrolyzer cells during steady state operation of the SOEC system; and

ceasing providing hydrogen to the stack of electrolyzer cells when the SOEC system detects a safety event.

13. The SOEC system of claim 1 , wherein a hydrogen and steam exhaust stream that is recycled back to the stack maintains a temperature greater than 100° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2023
From: SAEEDMANESH, ALIREZA; RAOUFAT, EHSAN; ZARGARI, ALI; LUNA, JULIO
To: BLOOM ENERGY CORPORATION
Reel/Frame 062690/0316 →
Continuity (4)
Provisional Application 63299891 · Jan 14, 2022
Provisional Application 63299895 · Jan 14, 2022
Provisional Application 63299887 · Jan 14, 2022
Related Publication 20230227991A1 · Jul 20, 2023
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