IP Library › Granted Patent US 12,292,191
Granted Patent B2
US 12,292,191 · App. 18/659,377 · Granted May 6, 2025

Biochar apparatus and process

Inventors: Brian M. O'Connor (Palm City, FL); Thomas Foley (St. Augustine, FL); Matthew W. Dennis (Port St. Lucie, FL); James W. Hilliard (Palm City, FL)
Assignee: Air Burners, Inc.
F23G5/444F23G5/004F23G7/105F23G5/40F23G2205/122
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Quick Facts
Patent No.
US 12,292,191
App. No.
18/659,377
Granted
May 6, 2025
Kind
B2
Abstract

A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.

Claims (7)

1. A method for producing pieces of biochar, the method comprising:

A) burning biomass in a firebox to produce biochar, wherein the biomass is supported in the firebox by a table having at least one opening;

B) cyclically moving the table in a horizontal plane relative to the firebox to cause pieces of the biochar to fall through the at least one opening;

C) automatically conveying the pieces of biochar to a drainage basket removably received by a quenching reservoir pan containing a quenching liquid; and

D) removing the drainage basket containing the pieces of biochar from the quenching reservoir pan.

2. The method according to claim 1 , wherein steps (A) through (C) are repeated and the quenching liquid contained in the quenching reservoir pan is reused.

3. The method according to claim 1 , wherein the quenching liquid is water.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Dec 12, 2025
From: FIDUS INVESTMENT CORPORATION
To: AIR BURNERS, INC.
Reel/Frame 073199/0023 →
SECURITY INTEREST Recorded Dec 12, 2025
From: AIR BURNERS, INC.
To: FIDUS INVESTMENT CORPORATION
Reel/Frame 073199/0109 →
SECURITY INTEREST Recorded Nov 24, 2025
From: AIR BURNERS, INC.
To: FIDUS INVESTMENT CORPORATION
Reel/Frame 073016/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2024
From: O'CONNOR, BRIAN M.; FOLEY, THOMAS; DENNIS, MATTHEW W.; HILLIARD, JAMES W.
To: AIR BURNERS, INC.
Reel/Frame 067361/0766 →
Continuity (3)
Division 18136387 · Apr 19, 2023
Division 17029742 · Sep 23, 2020
Related Publication 20240288161A1 · Aug 29, 2024
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