IP Library Granted Patent US 12,294,078
Granted Patent B2
US 12,294,078 · App. 17/623,688 · Granted May 6, 2025

As a positive electrode active material for rechargeable lithium ion batteries

Inventors: Shinichi Kumakura (Tokyo, JP); TaeHyeon Yang (Chungcheongnam-do, KR); Jens Paulsen (Chungcheongnam-do, KR); Maxime Blangero (Chungcheongnam-do, KR); Elsye Agustina (Chungcheongnam-do, KR)
Assignees: UMICORE; UMICORE KOREA LTD.
H01M4/366H01M4/0471H01M4/505H01M4/525H01M10/0525H01M2004/028H01M2220/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,294,078
App. No.
17/623,688
Granted
May 6, 2025
Kind
B2
Abstract

A positive electrode active material powder suitable for lithium-ion batteries, comprising lithium transition metal-based oxide particles comprising a core and a surface layer, said surface layer being on top of said core, said particles comprising the elements: Li, a metal M′ and oxygen, wherein the metal M′ has a formula: M′=(Ni z Mn y Co x ) 1-k A k , wherein A is a dopant, 0.55≤z≤0.89, 0.05≤y≤0.25, 0.05≤x≤0.25, x+y+z+k=1, and k≤0.01, said positive electrode active material powder having a mean particle size D50 ranging from 3 μm to 15 μm and a surface layer thickness ranging from 5 nm to 200 nm. The surface layer comprises aluminum in a content superior or equal to 0.04 wt % and inferior or equal to 0.15 wt % relative to the total weight of the positive electrode active material.

Claims (20)

1. A positive electrode active material powder suitable for lithium-ion batteries, comprising lithium transition metal-based oxide particles comprising

a core and

a surface layer, said surface layer being on top of said core,

said particles comprising the elements: Li, a metal M′ and oxygen, wherein the metal M′ has a formula: M′=(Ni z Mn y Co x ) 1-k A k , wherein A is a dopant, 0.50≤z≤0.89, 0.05≤y≤0.25, 0.05≤x≤0.25, x+y+z+k=1, and k≤0.01,

said positive electrode active material powder having a median particle size D50 ranging from 3 μm to 15 μm and a surface layer thickness ranging from 5 nm to 200 nm,

said surface layer comprising aluminum in a content superior or equal to 0.04 wt % and inferior or equal to 0.15 wt % with respect to the total weight of the positive electrode active material powder, and having an AI surface coverage A1/A2 that is superior or equal to 100, wherein A1 is an atomic ratio Al/(Ni+Mn+Co+Al+S) of the elements Al, Ni, Mn, Co, and S contained in the surface layer, said atomic ratio A1 obtained by XPS spectrum analysis, and wherein A2 is an atomic ratio Al/(Ni+Mn+Co+Al+S) of the elements Al, Ni, Mn, Co, and S contained in the surface layer, obtained by ICP;

said surface layer comprising a LiAIO 2 phase and a LiM “O 2 phase with M” comprising Al, Ni, Mn, and Co,

said LiAIO 2 phase being present in said surface layer in a content which is superior or equal to 0.10at % and inferior or equal to 0.30at % with respect to the total atomic content of M′ of the positive electrode active material powder,

said LiM ″O 2 phase being present in a content which is superior to 0.00at % and inferior to 0.14at % with respect to the total atomic content of M′ of the positive electrode active material powder.

2. The positive electrode active material powder according to claim 1 , wherein said core comprising the elements: Li, M′ and oxygen, wherein M′ has a formula: M′=Ni z Mn y Co x A k , wherein A is a dopant, 0.60≤z≤0.86, 0.05≤y≤0.25, 0.05≤x≤0.25, x+y+z+k=1, and k≤0.01.

3. The positive electrode active material powder according to claim 1 , wherein said surface layer has a maximum Al2p peak intensity in the range of binding energies going from 73.0±0.2 eV to 74.5±0.2 eV, said intensity obtained by XPS spectrum analysis.

4. The positive electrode active material powder according to claim 1 , having a general formula: Li 1+a′ ((Ni z′ Mn y′ Co x′ Al v ) 1-k A k ) 1-a′ O 2 , wherein only A is a dopant, wherein 0.50≤z′≤0.89, 0.05≤y′≤0.25, 0.05≤x′≤0.25, x′+y′+Z′+v+k=1, 0.0014≤v≤0.0054,-0.05≤a′≤0.05, and k≤0.01.

5. The positive electrode active material powder according to claim 1 , wherein A comprises one or more of Al, B, S, Mg, Zr, Nb, W, Si, Ba, Sr, Ca, Zn, Cr, V, Y, or Ti.

6. The positive electrode active material powder according to claim 1 comprising a polycrystalline morphology having a span ranging from 0.25-0.90.

7. Process for manufacturing the positive electrode active material powder according to claim 1 , comprising the consecutive steps of:

a) preparing a lithium transition metal-based oxide compound,

b) mixing said lithium transition metal-based oxide compound with a source of aluminum ion, thereby obtaining a mixture, and

c) heating the mixture in an oxidizing atmosphere in a furnace at a temperature between 350° C. and less than 500° C., for a time between 1 hour and 10 hours so as to obtain said positive electrode active material powder.

8. A battery comprising the positive electrode active material powder according to claim 1 .

9. An electric vehicle or a hybrid electric vehicles comprising the battery according to claim 8 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2022
From: KUMAKURA, SHINICHI; YANG, TAEHYEON; PAULSEN, JENS; BLANGERO, MAXIME; AGUSTINA, ELSYE
To: UMICORE; UMICORE KOREA LTD.
Reel/Frame 059945/0846 →
Priority Claims (3)
EP 19184165 · Jul 3, 2019 · regional
EP 19184186 · Jul 3, 2019 · regional
EP 19184201 · Jul 3, 2019 · regional
Continuity (1)
Related Publication 20220271274A1 · Aug 25, 2022
References Cited (74)
US 6787232B1 · Chiang · 2004 [cited by examiner]
US 10483537B2 · Choi · 2019 [cited by examiner]
US 10790510B2 · Kim · 2020 [cited by examiner]
US 12002954B2 · Fukamichi et al. · 2024 [cited by applicant]
US 20030035999A1 · Gao · 2003 [cited by examiner]
US 20040258836A1 · Besenhard et al. · 2004 [cited by applicant]
US 20150093641A1 · Mitsumoto et al. · 2015 [cited by applicant]
US 20150104708A1 · Bi · 2015 [cited by examiner]
US 20160099460A1 · Toyama et al. · 2016 [cited by applicant]
US 20160218359A1 · Kim · 2016 [cited by examiner]
US 20160351900A1 · Sekiya · 2016 [cited by examiner]
US 20170179479A1 · Park et al. · 2017 [cited by applicant]
US 20170294651A1 · Choi et al. · 2017 [cited by applicant]
US 20170309909A1 · Paulsen et al. · 2017 [cited by applicant]
US 20180019464A1 · Xia · 2018 [cited by examiner]
US 20180034045A1 · Xia · 2018 [cited by examiner]
US 20180269477A1 · Zhu et al. · 2018 [cited by applicant]
US 20180316008A1 · Arimura · 2018 [cited by examiner]
US 20210057745A1 · Dai · 2021 [cited by examiner]
US 20220052334A1 · Fukamichi et al. · 2022 [cited by applicant]
US 20220255067A1 · Blangero · 2022 [cited by examiner]
US 20220271275A1 · Blangero · 2022 [cited by examiner]
US 20220271282A1 · Blangero · 2022 [cited by examiner]
US 20220271328A1 · Blangero · 2022 [cited by examiner]
US 20220278321A1 · Blangero · 2022 [cited by examiner]
US 20230216040A1 · Laine · 2023 [cited by examiner]
US 20230335713A1 · Qiao · 2023 [cited by examiner]
US 20230378452A1 · Kim · 2023 [cited by examiner]
US 20230378461A1 · Kim · 2023 [cited by examiner]
CN 102627332A · 2012 [cited by applicant]
CN 102832389A · 2012 [cited by applicant]
CN 103715424A · 2014 [cited by applicant]
CN 104347853A · 2015 [cited by applicant]
CN 106058188A · 2016 [cited by applicant]
CN 107207281A · 2017 [cited by applicant]
CN 107210422A · 2017 [cited by applicant]
CN 108023077A · 2018 [cited by applicant]
CN 108807887A · 2018 [cited by applicant]
CN 109037649A · 2018 [cited by applicant]
CN 109075327A · 2018 [cited by applicant]
CN 109256533A · 2019 [cited by applicant]
JP 2001006672A · 2001 [cited by applicant]
JP 2002015739A · 2002 [cited by applicant]
JP 2003020229A · 2003 [cited by applicant]
JP 2006073482A · 2006 [cited by applicant]
JP 2008166269A · 2008 [cited by applicant]
JP 2009146739A · 2009 [cited by applicant]
JP 2010129471A · 2010 [cited by applicant]
JP 5204913B1 · 2013 [cited by applicant]
JP 2015069958A · 2015 [cited by applicant]
JP 2017506805A · 2017 [cited by applicant]
JP 2018506141A · 2018 [cited by applicant]
JP 2018508943A · 2018 [cited by applicant]
JP 2018510450A · 2018 [cited by applicant]
JP 2018106892A · 2018 [cited by applicant]
JP 2019021623A · 2019 [cited by applicant]
JP 2019509605A · 2019 [cited by applicant]
JP 2022504208A · 2022 [cited by applicant]
KR 101547972B1 · 2015 [cited by applicant]
WO 2013021955A1 · 2013 [cited by applicant]
WO 2015065098A2 · 2015 [cited by applicant]
WO 2016116867A1 · 2016 [cited by applicant]
WO 2017055977A1 · 2017 [cited by applicant]
WO 2017078136A1 · 2017 [cited by applicant]
WO 2017055977 · 2017 [cited by applicant]
WO 2017168274A1 · 2017 [cited by applicant]
ISA/EP; International Search Report and Written Opinion for International Patent Application No. PCT/EP2020/068723 dated Sep. 18, 2020, 11 pages. [cited by applicant]
WIPO; International Preliminary Report on Patentability for International Patent Application No. PCT/EP2020/068723 dated Nov. 4, 2021, 54 pages. [cited by applicant]
USPTO: Non-final Office Action for co-pending U.S. Appl. No. 17/623,720, mailed Aug. 6, 2024, 33pages. [cited by applicant]
USPTO: Non-final Office Action for co-pending U.S. Appl. No. 17/623,676, mailed Aug. 1, 2024, 32 pages. [cited by applicant]
USPTO: Non-final Office Action for co-pending U.S. Appl. No. 17/623,729, mailed Sep. 20, 2024, 39 pages. [cited by applicant]
USPTO: Non-final Office Action for co-pending U.S. Appl. No. 17/623,694, mailed Sep. 12, 2024, 40 pages. [cited by applicant]
USPTO: Non-final Office Action for U.S. Appl. No. 17/623,682, mailed Oct. 31, 2024, 39 pages. [cited by applicant]
USPTO: Final Office Action for U.S. Appl. No. 17/623,694, mailed Jan. 13, 2025, 29 pages. [cited by applicant]