IP Library Granted Patent US 12,294,126
Granted Patent B2
US 12,294,126 · App. 17/737,189 · Granted May 6, 2025

Power conversion system

Inventor: Takaharu Hagiwara (Okazaki, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M8/04888G01R31/42G01R31/64H02M1/0009H02M3/07
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Quick Facts
Patent No.
US 12,294,126
App. No.
17/737,189
Granted
May 6, 2025
Kind
B2
Abstract

A power conversion system that performs power conversion between a power supply and a load includes a pair of input ends, a pair of output ends, reactor, diode, switch, capacitor, current sensor, and control unit. The control unit is configured to perform a diagnostic process to diagnose deterioration of the capacitor. The diagnostic process includes a switching process to add an alternating-current component that fluctuates at a predetermined frequency to a voltage applied from the power supply to a series circuit of the reactor and the capacitor, by repeatedly turning on and off the switch, a specifying process to specify the phase difference or gain which an alternating-current component that appears in the current measured by the current sensor has, relative to the added alternating-current component, and a determining process to determine whether the phase difference or gain specified by the specifying process is within a normal range.

Claims (26)

1. A power conversion system that performs power conversion between a power supply and a load, the power conversion system comprising:

a DC-DC converter that includes

a pair of input ends connected to the power supply,

a pair of output ends connected to the load,

a reactor having a first reactor end connected to a first input end of the pair of input ends,

a diode having an anode connected to a second reactor end of the reactor, and a cathode connected to a first output end of the pair of output ends, and

a switch having a first switch end connected to the second reactor end, and a second switch end connected to a second input end of the pair of input ends and to a second output end of the pair of output ends;

a capacitor connected between the pair of output ends;

a current sensor configured to measure current values of a current flowing through the reactor; and

a control unit configured to control operation of the switch,

wherein the control unit is configured to perform a diagnostic process to diagnose deterioration of the capacitor, the diagnostic process including

repeatedly turning on and off the switch to add a first alternating-current component that fluctuates at a predetermined frequency to a voltage applied from the power supply to a series circuit, the series circuit being constituted by the reactor and the capacitor,

acquiring the current values measured by the current sensor while repeatedly turning on and off the switch,

determining a second alternating-current component of the measured current values,

calculating a phase difference between the first alternating-current component and the second alternating-current component, or a gain of the second alternating-current component relative to the first alternating-current component, and

determining whether the phase difference is greater than a first upper limit value, or the gain is greater than a second upper limit value, wherein

the control unit determines that the capacitor is deteriorated in a case where the phase difference is greater than the first upper limit value, or the gain is greater than the second upper limit value.

2. The power conversion system according to claim 1 , further comprising a pair of relays provided between the pair of output ends and the load,

wherein the control unit is further configured to turn off the pair of relays before executing the diagnostic process.

3. The power conversion system according to claim 1 , wherein the diagnostic process further includes notifying a user of the power conversion system that the capacitor is deteriorated in response to a determination by the control unit that the capacitor is deteriorated.

4. The power conversion system according to claim 1 , wherein the power supply comprises a fuel cell.

5. The power conversion system according to claim 1 , wherein the power conversion system is configured to be installed on a vehicle.

6. The power conversion system according to claim 1 , wherein

a resonance frequency of the series circuit changes in accordance with a reactance of the reactor and a capacitance of the capacitor, and

the phase difference and the gain change in accordance with the resonance frequency of the series circuit.

7. The power conversion system according to claim 1 , wherein the current sensor is provided in the series circuit and is connected between the diode and the capacitor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2022
From: HAGIWARA, TAKAHARU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 059826/0057 →
Priority Claims (1)
JP 2021-093602 · Jun 3, 2021 · national
Continuity (1)
Related Publication 20220393207A1 · Dec 8, 2022
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Cited By (1)
US 12,483,147