IP Library › Granted Patent US 12,295,822
Granted Patent B2
US 12,295,822 · App. 17/979,829 · Granted May 13, 2025

Disposable absorbent article

Inventors: Maja Wciorka (Braunschweig, DE); Carsten Heinrich Kreuzer (Hofheim, DE); Udo Friedel Schoenborn (Bad Soden, DE)
Assignee: The Procter & Gamble Company
A61F13/539A61F13/495A61F13/496A61F13/536A61F2013/5307A61F2013/53908
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,295,822
App. No.
17/979,829
Granted
May 13, 2025
Kind
B2
Abstract

A disposable absorbent article is provided having an absorbent core located in a chassis and including absorbent particulate polymer material defining at least one cavity. The absorbent core may be substantially cellulose free or comprise a combination of particulate absorbent polymer material and wood pulp. Methods for making such an absorbent core and corresponding disposable absorbent article are also disclosed.

Claims (30)

1. An absorbent article comprising:

a. a topsheet;

b. a backsheet;

c. an absorbent core disposed between the topsheet and the backsheet, the absorbent core comprising a first substrate, a second substrate, and absorbent particulate polymer material and wood pulp arranged between the first substrate and the second substrate; and

d. an acquisition layer disposed between the absorbent core and the topsheet;

e. wherein the absorbent core comprises a longitudinally-extending cavity comprising a cavity volume;

f. wherein the second substrate deflects into the cavity and is adhered to the first substrate within the cavity;

g. wherein the cavity volume increases when the absorbent particulate polymer material is contacted with a liquid and swells;

h. wherein the second substrate is adhered to the first substrate within the cavity via glue; and

i. wherein the cavity does not reach any longitudinal or lateral edge of the absorbent core.

2. The absorbent article of claim 1 , wherein the cavity has a perimeter at least partially defined by the absorbent particulate polymer material.

3. The absorbent article of claim 1 , wherein the cavity is substantially free of the absorbent particulate polymer material and the wood pulp.

4. The absorbent article of claim 1 , wherein the absorbent core exhibits a wet immobilization of more than 50%, according to the Wet Immobilization Test.

5. The absorbent article of claim 1 , wherein the absorbent article is a taped diaper.

6. The absorbent article of claim 1 , wherein the cavity is located in the absorbent core along a central longitudinal axis of the absorbent article at a position which, when the absorbent article is worn by a wearer, will be in alignment with a predetermined region about an anus of the wearer.

7. The absorbent article of claim 1 , further comprising an acquisition system comprising a nonwoven.

8. An absorbent article comprising:

a. a topsheet;

b. a backsheet; and

c. an absorbent core disposed between the topsheet and the backsheet, the absorbent core comprising a first substrate, a second substrate, and absorbent particulate polymer material arranged between the first substrate and the second substrate;

d. wherein the absorbent core comprises a longitudinally-extending cavity comprising a cavity volume;

e. wherein the cavity volume increases when the absorbent particulate polymer material is contacted with a liquid and swells;

f. wherein the second substrate deflects into the cavity and is adhered to the first substrate within the cavity; and

g. wherein the cavity does not reach any longitudinal or lateral edge of the absorbent core.

9. The absorbent article of claim 8 , wherein the cavity is substantially free of absorbent particulate polymer material.

10. The absorbent article of claim 9 , wherein the cavity has a perimeter at least partially defined by the absorbent particulate polymer material.

11. The absorbent article of claim 8 , wherein the absorbent core further comprises wood pulp.

12. The absorbent article of claim 8 , wherein the absorbent core exhibits a wet immobilization of more than 50%, according to the Wet Immobilization Test.

13. The absorbent article of claim 8 , wherein the second substrate is adhered to the first substrate within the cavity via glue.

14. The absorbent article of claim 8 , wherein the second substrate is adhered to the first substrate within the cavity via heat and/or pressure.

Continuity (6)
Continuation 17318039 · May 12, 2021
Continuation 15952702 · Apr 13, 2018
Continuation 14700188 · Apr 30, 2015
Continuation 12416383 · Apr 1, 2009
Provisional Application 61048668 · Apr 29, 2008
Related Publication 20230052286A1 · Feb 16, 2023
References Cited (259)
US 3071138A · Gustavo · 1963 [cited by applicant]
US 3441023A · Rijssenbeek · 1969 [cited by applicant]
US 3670731A · Harmon · 1972 [cited by applicant]
US 3848594A · Buell · 1974 [cited by applicant]
US 3860003A · Buell · 1975 [cited by applicant]
US 3889679A · Taylor · 1975 [cited by applicant]
US 3908659A · Wehrmeyer et al. · 1975 [cited by applicant]
US 4027672A · Karami · 1977 [cited by applicant]
US 4055180A · Karami · 1977 [cited by applicant]
US 4259220A · Bunnelle et al. · 1981 [cited by applicant]
US 4381783A · Elias · 1983 [cited by applicant]
US 4469710A · Rielley et al. · 1984 [cited by applicant]
US 4515595A · Kievit · 1985 [cited by applicant]
US 4596568A · Flug · 1986 [cited by applicant]
US 4610678A · Weisman · 1986 [cited by applicant]
US 4643727A · Rosenbaum · 1987 [cited by applicant]
US 4662875A · Hirotsu · 1987 [cited by applicant]
US 4662877A · Williams · 1987 [cited by applicant]
US 4670011A · Mesek · 1987 [cited by applicant]
US 4678464A · Holtman · 1987 [cited by applicant]
US 4695278A · Lawson · 1987 [cited by applicant]
US 4704115A · Buell · 1987 [cited by applicant]
US 4715918A · Lang · 1987 [cited by applicant]
US 4723953A · Pratt et al. · 1988 [cited by applicant]
US 4731065A · Yamada · 1988 [cited by applicant]
US RE32649E · Brandt et al. · 1988 [cited by applicant]
US 4795454A · Dragoo · 1989 [cited by applicant]
US 4808178A · Aziz · 1989 [cited by applicant]
US 4834735A · Alemany · 1989 [cited by applicant]
US 4847134A · Logsdon et al. · 1989 [cited by applicant]
US 4848815A · Molloy · 1989 [cited by applicant]
US 4869724A · Scripps · 1989 [cited by applicant]
US 4888231A · Angstadt · 1989 [cited by applicant]
US 4892535A · Bjoernberg et al. · 1990 [cited by applicant]
US 4909803A · Aziz · 1990 [cited by applicant]
US 4940464A · Van Gompel · 1990 [cited by applicant]
US 4950264A · Osborn, III · 1990 [cited by applicant]
US 4960477A · Mesek · 1990 [cited by applicant]
US 4988344A · Reising et al. · 1991 [cited by applicant]
US 4990147A · Freeland · 1991 [cited by applicant]
US 4994053A · Lang · 1991 [cited by applicant]
US 5019070A · Ruben · 1991 [cited by applicant]
US 5032120A · Freeland et al. · 1991 [cited by applicant]
US 5037416A · Allen · 1991 [cited by applicant]
US 5062840A · Holt et al. · 1991 [cited by applicant]
US 5087255A · Sims · 1992 [cited by applicant]
US 5092861A · Nomura · 1992 [cited by applicant]
US 5124188A · Roe et al. · 1992 [cited by applicant]
US 5137537A · Herron · 1992 [cited by applicant]
US 5143679A · Weber · 1992 [cited by applicant]
US 5149335A · Kellenberger · 1992 [cited by applicant]
US 5151091A · Glaug et al. · 1992 [cited by applicant]
US 5151092A · Buell · 1992 [cited by applicant]
US 5156793A · Buell · 1992 [cited by applicant]
US 5167897A · Weber · 1992 [cited by applicant]
US 5242436A · Weil · 1993 [cited by applicant]
US 5246433A · Hasse · 1993 [cited by applicant]
US 5260345A · Desmarais · 1993 [cited by applicant]
US 5269775A · Freeland · 1993 [cited by applicant]
US 5300053A · Genaro · 1994 [cited by applicant]
US 5306266A · Freeland · 1994 [cited by applicant]
US 5342338A · Roe · 1994 [cited by applicant]
US 5383869A · Osborn, III · 1995 [cited by applicant]
US 5387207A · Dyer · 1995 [cited by applicant]
US 5397316A · Young · 1995 [cited by applicant]
US 5401792A · Babu et al. · 1995 [cited by applicant]
US 5411497A · Tanzer · 1995 [cited by applicant]
US 5425725A · Tanzer · 1995 [cited by applicant]
US 5460622A · Dragoo et al. · 1995 [cited by applicant]
US 5462541A · Bruemmer et al. · 1995 [cited by applicant]
US 5500270A · Langdon et al. · 1996 [cited by applicant]
US 5505720A · Hujber et al. · 1996 [cited by applicant]
US 5518801A · Chappell · 1996 [cited by applicant]
US 5527300A · Sauer · 1996 [cited by applicant]
US 5554145A · Roe · 1996 [cited by applicant]
US 5562646A · Goldman · 1996 [cited by applicant]
US 5569234A · Buell · 1996 [cited by applicant]
US 5571096A · Dobrin · 1996 [cited by applicant]
US 5591155A · Nishikawa · 1997 [cited by applicant]
US 5593399A · Tanzer · 1997 [cited by applicant]
US 5599335A · Goldman · 1997 [cited by applicant]
US 5601542A · Melius · 1997 [cited by applicant]
US 5625222A · Yoneda · 1997 [cited by applicant]
US 5628741A · Buell et al. · 1997 [cited by applicant]
US 5643238A · Baker · 1997 [cited by applicant]
US 5658268A · Johns et al. · 1997 [cited by applicant]
US 5662634A · Yamamoto et al. · 1997 [cited by applicant]
US 5762641A · Bewick-sonntag · 1998 [cited by applicant]
US 5788684A · Abuto et al. · 1998 [cited by applicant]
US 5803920A · Gilman · 1998 [cited by applicant]
US 5833678A · Ashton et al. · 1998 [cited by applicant]
US 5846231A · Fujioka et al. · 1998 [cited by applicant]
US 5855572A · Schmidt · 1999 [cited by applicant]
US 5868724A · Dierckes, Jr. et al. · 1999 [cited by applicant]
US 5895379A · Litchholt et al. · 1999 [cited by applicant]
US 5897545A · Kline · 1999 [cited by applicant]
US 5938650A · Baer et al. · 1999 [cited by applicant]
US 5941863A · Guidotti et al. · 1999 [cited by applicant]
US 5944706A · Palumbo et al. · 1999 [cited by applicant]
US 5957908A · Kline · 1999 [cited by applicant]
US 6004306A · Robles · 1999 [cited by applicant]
US 6048489A · Reiter et al. · 2000 [cited by applicant]
US 6054631A · Gent · 2000 [cited by applicant]
US 6090994A · Chen · 2000 [cited by applicant]
US 6099515A · Sugito · 2000 [cited by applicant]
US 6103358A · Brueggemann et al. · 2000 [cited by applicant]
US 6120487A · Ashton · 2000 [cited by applicant]
US 6120489A · Johnson · 2000 [cited by applicant]
US 6132409A · Vogt et al. · 2000 [cited by applicant]
US 6132411A · Huber et al. · 2000 [cited by applicant]
US 6133501A · Hallock et al. · 2000 [cited by applicant]
US 6231556B1 · Osborn, III · 2001 [cited by applicant]
US 6241714B1 · Raidel et al. · 2001 [cited by applicant]
US 6258996B1 · Goldman · 2001 [cited by applicant]
US 6293933B1 · Ahlstrand · 2001 [cited by applicant]
US 6368687B1 · Joseph et al. · 2002 [cited by applicant]
US 6372952B1 · Lash et al. · 2002 [cited by applicant]
US 6376034B1 · Brander · 2002 [cited by applicant]
US 6383431B1 · Dobrin · 2002 [cited by applicant]
US 6423884B1 · Oehmen · 2002 [cited by applicant]
US 6429350B1 · Tanzer et al. · 2002 [cited by applicant]
US 6432094B1 · Fujioka et al. · 2002 [cited by applicant]
US 6458111B1 · Onishi et al. · 2002 [cited by applicant]
US 6458877B1 · Ahmed et al. · 2002 [cited by applicant]
US 6503598B1 · Goda · 2003 [cited by applicant]
US 6570056B1 · Tanzer et al. · 2003 [cited by applicant]
US 6602234B2 · Klemp et al. · 2003 [cited by applicant]
US 6645569B2 · Cramer · 2003 [cited by applicant]
US 6863933B2 · Cramer · 2005 [cited by applicant]
US 6972011B2 · Mori · 2005 [cited by applicant]
US 7108916B2 · Ehrnsperger · 2006 [cited by applicant]
US 7112621B2 · Rohrbaugh · 2006 [cited by applicant]
US 7122023B1 · Hinoki · 2006 [cited by applicant]
US 7153295B2 · Nakajima et al. · 2006 [cited by applicant]
US 7252657B2 · Mishima et al. · 2007 [cited by applicant]
US 7666174B2 · Onishi et al. · 2010 [cited by applicant]
US 7717893B2 · Hird et al. · 2010 [cited by applicant]
US 7736349B2 · Gagliardi et al. · 2010 [cited by applicant]
US 7744576B2 · Busam · 2010 [cited by applicant]
US 7851667B2 · Becker et al. · 2010 [cited by applicant]
US 8258367B2 · Lawson et al. · 2012 [cited by applicant]
US 8343296B2 · Blessing et al. · 2013 [cited by applicant]
US 9044359B2 · Wciorka et al. · 2015 [cited by applicant]
US 10434018B2 · Wciorka et al. · 2019 [cited by applicant]
US 11083644B2 · Wciorka et al. · 2021 [cited by applicant]
US 11083645B2 · Wciorka et al. · 2021 [cited by applicant]
US 20010014797A1 · Suzuki · 2001 [cited by applicant]
US 20010031954A1 · Jordan · 2001 [cited by examiner]
US 20020007169A1 · Graef · 2002 [cited by applicant]
US 20020013567A1 · Mishima et al. · 2002 [cited by applicant]
US 20020049417A1 · Onishi et al. · 2002 [cited by applicant]
US 20020102392A1 · Fish et al. · 2002 [cited by applicant]
US 20020115969A1 · Mori et al. · 2002 [cited by applicant]
US 20020151634A1 · Rohrbaugh et al. · 2002 [cited by applicant]
US 20020192366A1 · Cramer et al. · 2002 [cited by applicant]
US 20030018313A1 · Tanzer et al. · 2003 [cited by applicant]
US 20030073967A1 · Wahlström et al. · 2003 [cited by applicant]
US 20030105190A1 · Diehl · 2003 [cited by applicant]
US 20030114816A1 · Underhill et al. · 2003 [cited by applicant]
US 20030148684A1 · Cramer et al. · 2003 [cited by applicant]
US 20030233082A1 · Kline · 2003 [cited by applicant]
US 20040054344A1 · Roettger et al. · 2004 [cited by applicant]
US 20040092900A1 · Hoffman et al. · 2004 [cited by applicant]
US 20040097895A1 · Busam · 2004 [cited by applicant]
US 20040111074A1 · Eliasson · 2004 [cited by applicant]
US 20040158212A1 · Ponomarenko · 2004 [cited by applicant]
US 20040162536A1 · Becker · 2004 [cited by applicant]
US 20040167486A1 · Busam · 2004 [cited by applicant]
US 20040193129A1 · Guidotti et al. · 2004 [cited by applicant]
US 20040243078A1 · Guidotti et al. · 2004 [cited by applicant]
US 20040243081A1 · Suzuki · 2004 [cited by applicant]
US 20050003191A1 · Ehrnsperger et al. · 2005 [cited by applicant]
US 20050008839A1 · Cramer · 2005 [cited by applicant]
US 20050054999A1 · Morman et al. · 2005 [cited by applicant]
US 20050055000A1 · Ohnishi · 2005 [cited by applicant]
US 20050124953A1 · Woltman et al. · 2005 [cited by applicant]
US 20050148983A1 · Doverbo · 2005 [cited by applicant]
US 20050148989A1 · Otsubo · 2005 [cited by applicant]
US 20050159720A1 · Gentilcore · 2005 [cited by applicant]
US 20050182382A1 · Bailey · 2005 [cited by applicant]
US 20050288645A1 · Lavon · 2005 [cited by applicant]
US 20060058750A1 · Di Girolamo et al. · 2006 [cited by applicant]
US 20060155254A1 · Sanz et al. · 2006 [cited by applicant]
US 20060167424A1 · Chang et al. · 2006 [cited by applicant]
US 20060177647A1 · Schmidt · 2006 [cited by applicant]
US 20060184146A1 · Suzuki · 2006 [cited by applicant]
US 20060184151A1 · Onishi · 2006 [cited by examiner]
US 20060240229A1 · Ehrnsperger et al. · 2006 [cited by applicant]
US 20070027435A1 · Nakagawa et al. · 2007 [cited by applicant]
US 20070027436A1 · Nakagawa et al. · 2007 [cited by applicant]
US 20070043330A1 · Lankhof · 2007 [cited by applicant]
US 20070088308A1 · Ehrnsperger et al. · 2007 [cited by applicant]
US 20070093164A1 · Nakaoka · 2007 [cited by applicant]
US 20070106240A1 · Nakajima et al. · 2007 [cited by applicant]
US 20070118087A1 · Flohr · 2007 [cited by applicant]
US 20070142802A1 · Suzuki · 2007 [cited by applicant]
US 20070156108A1 · Becker et al. · 2007 [cited by applicant]
US 20070167928A1 · Becker et al. · 2007 [cited by applicant]
US 20070179464A1 · Becker et al. · 2007 [cited by applicant]
US 20070179469A1 · Takahashi et al. · 2007 [cited by applicant]
US 20070197992A1 · Martynus et al. · 2007 [cited by applicant]
US 20070219521A1 · Hird · 2007 [cited by applicant]
US 20070250026A1 · Venturino et al. · 2007 [cited by applicant]
US 20070287983A1 · Lodge · 2007 [cited by applicant]
US 20080058752A1 · Wciorka et al. · 2008 [cited by applicant]
US 20080132864A1 · Lawson et al. · 2008 [cited by applicant]
US 20080147024A1 · Potts et al. · 2008 [cited by applicant]
US 20080312617A1 · Hundorf · 2008 [cited by applicant]
US 20080312625A1 · Hundorf et al. · 2008 [cited by applicant]
US 20080312628A1 · Hundorf et al. · 2008 [cited by applicant]
US 20100256586A1 · Bergstroem et al. · 2010 [cited by applicant]
US 20100268185A1 · Halleroed et al. · 2010 [cited by applicant]
US 20100331801A1 · Kawakami et al. · 2010 [cited by applicant]
US 20110041999A1 · Hundorf et al. · 2011 [cited by applicant]
US 20120316528A1 · Kreuzer et al. · 2012 [cited by applicant]
US 20150057631A1 · Dieringer et al. · 2015 [cited by applicant]
US 20160158075A1 · Sheldon et al. · 2016 [cited by applicant]
US 20180228674A1 · Wciorka et al. · 2018 [cited by applicant]
US 20190336361A1 · Wciorka et al. · 2019 [cited by applicant]
US 20210259896A1 · Wciorka et al. · 2021 [cited by applicant]
US 20220015965A1 · Wciorka et al. · 2022 [cited by applicant]
US 20220023117A1 · Wciorka et al. · 2022 [cited by applicant]
EP 0149880A2 · 1985 [cited by applicant]
EP 0203289A2 · 1986 [cited by applicant]
EP 0518340A1 · 1992 [cited by applicant]
EP 0640330A1 · 1995 [cited by applicant]
EP 1057464A2 · 2000 [cited by applicant]
EP 1088537A2 · 2001 [cited by applicant]
EP 1201212A2 · 2002 [cited by applicant]
EP 1447006A1 · 2004 [cited by applicant]
EP 1493413A2 · 2005 [cited by applicant]
EP 1621167A2 · 2006 [cited by applicant]
JP H06269475A · 1994 [cited by applicant]
JP 2002113800A · 2002 [cited by applicant]
JP 2002325799A · 2002 [cited by applicant]
JP 2006149457A · 2006 [cited by applicant]
WO 9511651A1 · 1995 [cited by applicant]
WO 9516746A1 · 1995 [cited by applicant]
WO 9711659A1 · 1997 [cited by applicant]
WO 9817219A1 · 1998 [cited by applicant]
WO 0115647A1 · 2001 [cited by applicant]
WO 0189439A1 · 2001 [cited by applicant]
WO 02064877A2 · 2002 [cited by applicant]
WO 2004071539A3 · 2004 [cited by applicant]
WO 2006062258A2 · 2006 [cited by applicant]
WO 2006074073A1 · 2006 [cited by applicant]
WO 2007014233A1 · 2007 [cited by applicant]
WO 2007014235A1 · 2007 [cited by applicant]
PCT Search Report and Written Opinion for PCT/US2009/040903 dated Jul. 29, 2009. [cited by applicant]
All Office Actions; U.S. Appl. No. 12/416,383, filed Apr. 1, 2009. [cited by applicant]
All Office Actions; U.S. Appl. No. 14/700,188, filed Apr. 30, 2015. [cited by applicant]
All Office Actions; U.S. Appl. No. 15/952,702, filed Apr. 13, 2018. [cited by applicant]
All Office Actions; U.S. Appl. No. 15/952,781, filed Apr. 13, 2018. [cited by applicant]
All Office Actions; U.S. Appl. No. 15/952,871, filed Apr. 13, 2018. [cited by applicant]
All Office Actions; U.S. Appl. No. 16/516,291, filed Jul. 19, 2019. [cited by applicant]
All Office Actions; U.S. Appl. No. 17/318,039, filed May 12, 2021. [cited by applicant]
All Office Actions; U.S. Appl. No. 17/489,832, filed Sep. 30, 2021. [cited by applicant]
All Office Actions; U.S. Appl. No. 17/492,725, filed Oct. 4, 2021. [cited by applicant]
Third Party Opposition filed for European Patent Application Ser. No.09739428.2, Dated Sep. 3, 2014; 20 pages. [cited by applicant]
Cited By (1)
US 12,433,801