IP Library Granted Patent US 12,296,328
Granted Patent B2
US 12,296,328 · App. 17/595,882 · Granted May 13, 2025

Directly electrical heated reactor

Inventors: Heinz Posselt (Pullach, DE); Otto Machhammer (Pullach, DE); Markus Weikl (Pullach, DE); Nicolai Antweiler (Essen, DE); Karsten Büker (Dortmund, DE)
Assignee: BASF SE
B01J8/12B01J8/42B01J19/087C01B3/24B01J2208/00389B01J2208/00407B01J2219/083
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Quick Facts
Patent No.
US 12,296,328
App. No.
17/595,882
Granted
May 13, 2025
Kind
B2
Abstract

The invention relates to a reactor comprising a moving bed of solid particles that move in the direction of gravitation, and to a method for heating a reactor that comprises a moving bed, for the purpose of pyrolysis reactions.

Claims (19)

1. A reactor for carrying out a pyrolysis reaction, the reactor comprising:

a high end and a low end;

a reaction zone having a length and varying flow cross-sections over the length;

a moving bed of solid particles having an outlet at the low end of the reactor and configured to move in a high end to low end downward direction;

electrical electrodes disposed in an annularly concentric configuration within the reaction zone; and

an educt inlet for gaseous educts and a product outlet for products, wherein the educt inlet and the product outlet are disposed in a manner so that in operation, an educt and product stream can move in a low end to high end upward direction in counterflow relative to a movement of the moving bed in the high end to low end downward direction.

2. The reactor according to claim 1 , wherein the electrical electrodes have a length, varying conductivities over the length, and contain a graphite-containing material.

3. The reactor according to claim 1 , wherein the varying flow cross-sections of the reactor change over the length of the reaction zone such that the varying flow cross-sections have a conical or nearly conical shape.

4. The reactor according to claim 1 , further comprising a plurality of supply lines for supplying a refrigerant gas to the reactor, wherein the plurality of supply lines are near the product outlet.

5. The reactor according to claim 1 , wherein the reactor has a conical part and a cone having a wide part, and the moving bed has a supply region, the conical part arranged such that the wide part of the cone is arranged in the supply region of the moving bed.

6. A method of heating the moving bed of particles through the reactor of claim 1 and of carrying out a pyrolysis reaction the method comprising heating the moving bed by passing the moving bed through the reactor whereby the moving bed is heated by the electrical electrodes and a pyrolysis reaction is carried out.

7. The method according to claim 6 , further comprising guiding the moving bed in counterflow relative to a moving direction of the educt and product stream.

8. The method according to claim 6 , wherein the heating the moving bed is performed by heating the moving bed to a temperature of not less than 900 C and not more than 1200 C.

9. The method according to claim 6 , further comprising using a gas stream educt containing methane, and performing a methane pyrolysis using the reactor.

10. The method according to claim 6 , further comprising cooling an exiting product stream by supplying a refrigerant gas near the product outlet.

11. The reactor according to claim 1 , wherein the solid particles are capable of passing in bulk through the reaction zone in a direction of gravitation.

12. The reactor according to claim 1 , wherein the moving bed has a supply region and wherein the varying flow cross sections of the reactor vary over the length of the reaction zone such that the reaction zone has a conical shape, the reactor further comprising a cone having a wide part wherein the wide part of the cone is arranged in the supply region of the moving bed.

13. The reactor according to claim 1 , wherein the electrical electrodes are configured to heat the moving bed in the reaction zone.

14. The method of claim 6 , further comprising withdrawing the moving bed directly from the reactor wherein prior to the withdrawing of the moving bed, due to heat exchange between a stream and the moving bed, the moving bed has a temperature lower than prior to the heat exchange between the stream and the moving bed.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2023
From: LINDE GMBH; THYSSENKRUPP INDUSTRIAL SOLUTIONS AG; THYSSENKRUPP AG
To: BASF SE
Reel/Frame 063142/0331 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2021
From: POSSELT, HEINZ; MACHHAMMER, OTTO; WEIKL, MARKUS; ANTWEILER, NICOLAI; BUKER, KARSTEN
To: LINDE GMBH; BASF SE; THYSSENKRUPP INDUSTRIAL SOLUTIONS AG; THYSSENKRUPP AG
Reel/Frame 058228/0676 →
Priority Claims (1)
DE 10 2019 003 982.3 · Jun 5, 2019 · national
Continuity (1)
Related Publication 20220234020A1 · Jul 28, 2022
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