IP Library › Granted Patent US 12,297,124
Granted Patent B2
US 12,297,124 · App. 17/356,693 · Granted May 13, 2025

High capacity bilayer cathode for aqueous Zn-ion batteries

Inventors: Kevin Huang (Columbia, SC); Kaiyue Zhu (West Columbia, SC)
Assignee: University of South Carolina
C01G31/02H01M4/02H01M4/131H01M4/48C01P2002/60C01P2002/72C01P2004/03C01P2004/04C01P2004/20C01P2006/40H01M2004/021H01M2004/028H01M4/623H01M4/625H01M10/36
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Quick Facts
Patent No.
US 12,297,124
App. No.
17/356,693
Granted
May 13, 2025
Kind
B2
Abstract

Bilayer structured hydrated Ca—V oxide is disclosed as a high capacity cathode for rechargeable aqueous Zn-ion batteries, as well as methods for forming same to provide an improved cathode with significant improvements over existing cathode structures and materials.

Claims (35)

1. An improved cathode for batteries comprising:

at least one nanobelt further comprising;

CaVO; and

a fernandinite bilayer structure; and

wherein the bilayer is hydrated.

2. The improved cathode of claim 1 , wherein the nanobelt CaVO stoichiometry comprises Ca 0.67 V 8 O 20 .3.5H 2 O.

3. The improved cathode of claim 1 , wherein the cathode has a discharge capacity of 466 mAh g −1 at 0.1 A g −1 .

4. The improved cathode of claim 1 having a capacity retention rate of 100%, 95% and 74% at 5.0 A g −1 for 500, 1,000, 2,000 cycles.

5. The improved cathode of claim 1 , wherein the fernandinite bilayer comprises a ρ-CaVO structure.

6. The improved cathode of claim 5 , wherein Ca 2+ structurally s tabilizes the ρ-CaVO structure and undergoes ion-exchange with Zn 2+ in an electrolyte solution.

7. The improved cathode of claim 6 , wherein the ρ-CaVO structure has a monoclinic structure with space group of C2/m and lattice parameters of a=11.4817(2) A, b=3.6497(2) Å, c=10.8486(7) Å, α=γ=90.0°, and β=101.8°.

8. The improved cathode of claim 6 , wherein the ρ-CaVO structure comprises a bilayer of ρ-V 2 O 5 .

9. The improved cathode of claim 8 , wherein bilayer sheets in the ρ-V 2 O 5 are congruently stacked and contain apical oxygen atoms within adjacent bilayer sheets substantially adjacent to one another.

10. The improved cathode of claim 6 , wherein the ρ-CaVO structure remains unchanged throughout Zn 2+ /H + storage cycles.

11. A method of forming an improved nanobelt for use as a cathode comprising:

employing a hydrothermal method further comprising;

dissolving ammonium metavanadate (NH 4 VO 3 ) in deionized water to form an ammonium metavanadate solution;

dispersing calcium chloride and sodium dodecyl sulfate in deionized water to form a calcium chloride and sodium dodecyl sulfate solution;

mixing the ammonium metavanadate and calcium chloride and sodium dodecyl sulfate solutions to form a resulting solution;

adding hydrochloric acid to the resulting solution; and

heating the resulting solution to form a nanobelt precipitate.

12. The method of claim 11 , further comprising:

forming a cathode via:

mixing the nanobelt precipitate, Super-P, and polyvinylidene fluoride;

dispersing the nanobelt precipitate, Super-P, and polyvinylidene fluoride into N-Methyl pyrrolidone to form a slurry;

coating the slurry onto a substrate; and

vacuum drying the substrate.

13. The method of claim 11 , further comprising forming the nanobelt to have CaVO stoichiometry comprising Ca 0.67 V 8 O 20 .3.5H 2 O.

14. The method of claim 12 , further comprising forming the cathode to have a discharge capacity of 466 mAh g −1 at 0.1 A g −1 .

15. The method of claim 12 , further comprising forming the cathode to have a capacity retention rate of 100%, 95% and 74% at 5.0 A g −1 for 500, 1,000, 2,000 cycles.

16. The method of claim 12 , further comprising forming the cathode such that Ca 2+ structurally stabilizes ρ-CaVO and undergoes ion-exchange with Zn 2+ in an electrolyte solution.

17. The method of claim 16 , further comprising forming the cathode such that the ρ-CaVO has a monoclinic structure with space group of C2/m and lattice parameters of a=11.4817(2) Å, b=3.6497(2) Å, c=10.8486(7) Å, α=γ=90.0°, and β=101.8°.

18. The method of claim 17 , further comprising forming the ρ-CaVO to comprise a bilayer of ρ-V 2 O 5 .

19. The method of claim 17 , further comprising forming the ρ-V 2 O 5 bilayer as sheets, which are congruently stacked with apical oxygen atoms in adjacent sheets substantially adjacent to one another.

20. The method of claim 17 , further comprising forming the ρ-CaVO structure such that it remains unchanged throughout Zn 2+ /H + storage cycles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2021
From: HUANG, KEVIN; ZHU, KAIYUE
To: UNIVERSITY OF SOUTH CAROLINA
Reel/Frame 056651/0142 →
Continuity (2)
Provisional Application 63045337 · Jun 29, 2020
Related Publication 20210403341A1 · Dec 30, 2021
References Cited (4)
US 11522180B2 · Huang · 2022 [cited by examiner]
US 11862346B1 · Boussios · 2024 [cited by examiner]
US 20220158253A1 · Ghosh · 2022 [cited by examiner]
Zhu et al., A High Capacity Bilayer Cathode for Aqueous Zn-Ion Batteries, ACS Nano, 2019, 13, 14447-14458 (Year: 2019). [cited by examiner]