IP Library › Granted Patent US 12,297,720
Granted Patent B2
US 12,297,720 · App. 17/536,790 · Granted May 13, 2025

Downhole perforating tool systems and methods

Inventors: Ahmed Al-Mousa (Dhahran, SA); Malik M. Humood (Saihat, SA); Omar M. Alhamid (Dammam, SA)
Assignee: Saudi Arabian Oil Company
E21B43/119E21B33/1243E21B43/116
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Quick Facts
Patent No.
US 12,297,720
App. No.
17/536,790
Granted
May 13, 2025
Kind
B2
Abstract

A downhole perforation tool includes an upper sub-assembly configured to couple to a downhole conveyance within a wellbore that is formed from a terranean surface toward a subterranean formation; and a plurality of perforation sub-assemblies. Each perforation sub-assembly includes one or more perforation guns, and one or more ports configured to fluidly couple the wellbore with a bore that extends from the one or more ports to the upper sub-assembly. The downhole perforation tool further includes a main wellbore seal positioned between the upper sub-assembly and the plurality of perforation sub-assemblies and actuatable to anchor the downhole perforation tool to a casing in the wellbore. The downhole perforation tool further includes at least one secondary wellbore seal positioned between adjacent perforation sub-assemblies of the plurality of perforation sub-assemblies. The at least one secondary wellbore seal is actuatable to fluidly isolate a portion of an annulus of the wellbore from another portion of the annulus of the wellbore.

Claims (29)

1. A downhole perforation tool, comprising:

an upper sub-assembly configured to couple to a downhole conveyance within a wellbore tubular installed in a wellbore that is formed from a terranean surface toward a subterranean formation;

a plurality of perforation sub-assemblies, each perforation sub-assembly comprising:

one or more perforation guns configured to initiate an explosive charge, each of the one or more perforation guns configured to activate based on an activation signal provided by a stinger tool run into the wellbore through the wellbore tubular and separately from the upper sub-assembly;

one or more ports configured to fluidly couple the wellbore with a bore that extends from the one or more ports to the upper sub-assembly to receive a wellbore fluid from the subterranean formation, through the one or more ports, and into the bore;

one or more port covers configured to move between a first position such that the one or more ports is open to the wellbore to fluidly couple the wellbore with the bore and a second position such that the one or more ports is closed to the wellbore to fluidly decouple the wellbore from the bore;

for each port cover, a sleeve positioned uphole of the port cover; and

for each port cover, at least one spring positioned between the sleeve and the port cover and to abut an uphole end of the port cover, the spring biased to urge the port cover toward the first position;

a main wellbore seal positioned between the upper sub-assembly and the plurality of perforation sub-assemblies, the main wellbore seal actuatable to anchor the downhole perforation tool to a casing in the wellbore; and

at least one secondary wellbore seal positioned between adjacent perforation sub-assemblies of the plurality of perforation sub-assemblies, the at least one secondary wellbore seal actuatable to fluidly isolate a portion of an annulus of the wellbore from another portion of the annulus of the wellbore.

2. The downhole perforation tool of claim 1 , wherein the plurality of perforation sub-assemblies comprise at least three perforation sub-assemblies, and the at least one secondary wellbore seal comprises a first secondary wellbore seal positioned between a first pair of the at least three perforation sub-assemblies and a second secondary wellbore seal positioned between a second pair of the at least three perforation sub-assemblies.

3. The downhole perforation tool of claim 2 , wherein each of the one or more perforation guns is configured to activate based on an activation signal provided by a stinger tool run into the wellbore.

4. The downhole perforation tool of claim 3 , wherein the one or more port covers is configured to move from the first position to the second position based on engagement of the sleeve of one or more sleeves, that abuts the one or more port covers through the spring of one or more springs, with the stinger tool to move the one or more sleeves toward the one or more ports.

5. The downhole perforation tool of claim 4 , wherein the one or more sleeves comprises a profile configured to engage a key on the stinger tool.

6. The downhole perforation tool of claim 5 , wherein the key on the stinger tool is biased by a spring to engage the profile.

7. The downhole perforation tool of claim 5 , wherein the stinger is configured to pull the key from the profile to disengage the stinger tool from the one or more sleeves.

8. The downhole perforation tool of claim 7 , wherein the key is one of two keys radially spaced on the stinger tool.

9. The downhole perforation tool of claim 8 , wherein the two keys are radially spaced 180 degrees apart on the stinger tool.

10. The downhole perforation tool of claim 3 , wherein the one or more secondary wellbore seals comprises a packer.

11. The downhole perforation tool of claim 3 , wherein the main wellbore seal comprises an inflatable packer.

12. The downhole perforation tool of claim 1 , wherein the one or more port covers is configured to move from the first position to the second position based on engagement of the sleeve of one or more sleeves, that abuts the one or more port covers through the spring of one or more springs, with the stinger tool to move the one or more sleeves toward the one or more ports.

13. The downhole perforation tool of claim 12 , wherein the one or more sleeves comprises a profile configured to engage a key on the stinger tool.

14. The downhole perforation tool of claim 13 , wherein the key on the stinger tool is biased by a spring to engage the profile.

15. The downhole perforation tool of claim 14 , wherein the one or more secondary wellbore seals comprises a packer.

16. The downhole perforation tool of claim 15 , wherein the main wellbore seal comprises an inflatable packer.

17. The downhole perforation tool of claim 13 , wherein the stinger tool is configured to pull the key from the profile to disengage the stinger tool from the one or more sleeves.

18. The downhole perforation tool of claim 17 , wherein the key is one of two keys radially spaced on the stinger tool.

19. The downhole perforation tool of claim 1 , wherein the one or more secondary wellbore seals comprises a packer.

20. The downhole perforation tool of claim 1 , wherein the main wellbore seal comprises an inflatable packer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2021
From: AL-MOUSA, AHMED; HUMOOD, MALIK M.; ALHAMID, OMAR M.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 058325/0126 →
Continuity (1)
Related Publication 20230167722A1 · Jun 1, 2023
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Cited By (1)
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