IP Library Granted Patent US 12,297,779
Granted Patent B2
US 12,297,779 · App. 18/433,932 · Granted May 13, 2025

Geared gas turbine engine

Inventor: Mark Spruce (Derby, GB)
Assignee: ROLLS-ROYCE plc
F02C7/36F02K3/06F16H57/025F16H57/08F02C3/107F05D2260/40311F16H2057/02043
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Quick Facts
Patent No.
US 12,297,779
App. No.
18/433,932
Granted
May 13, 2025
Kind
B2
Abstract

Gas turbine engine for aircraft includes: an engine core including a turbine, compressor, and core shaft connecting the turbine to the compressor; a fan located upstream of the core; a gearbox; and a gearbox support arranged to at least partially support the gearbox. The fan has a mass in a range of 150 kg to 1200 kg. A moment of inertia of the fan is greater than or equal to 7.40×10 7 kgmm 2 . A radial bending stiffness to moment of inertia ratio of: the ⁢ radial ⁢ bending ⁢ stiffness ⁢ of ⁢ at ⁢ least ⁢ one ⁢ of ⁢ the ⁢ fan ⁢ shaft ⁢ at ⁢ the ⁢ output ⁢ of ⁢ the ⁢ gearbox ⁢ and ⁢ the ⁢ gearbox ⁢ support the ⁢ moment ⁢ of ⁢ inertia ⁢ of ⁢ the ⁢ fan may be greater than or equal to 2.5×10 −2 Nkg −1 m −1 mm −2 . A tilt stiffness to moment of inertia ratio of: the ⁢ tilt ⁢ stiffness ⁢ of ⁢ at ⁢ least ⁢ one ⁢ of ⁢ the ⁢ fan ⁢ shaft ⁢ at ⁢ the ⁢ output ⁢ of ⁢ the ⁢ gearbox ⁢ and ⁢ the ⁢ gearbox ⁢ support the ⁢ moment ⁢ of ⁢ inertia ⁢ of ⁢ the ⁢ fan may be greater than or equal to 4.0×10 −4 Nmrad −1 kg −1 mm −2 .

Claims (518)

1. A gas turbine engine for an aircraft comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a moment of inertia of the fan is in a range from 7.40×10 7 kgmm 2 to 9.00×10 8 kgmm 2 ;

at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a

radial

bending

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

a second ratio of:

a

radial

bending

stiffness

of

the

gearbox

support

the

moment

of

inertia

of

the

fan

is in a range from 2.5×10 −2 Nkg −1 m −1 mm −2 to 6.0 Nkg −1 m −1 mm −2 , and

the fan has a mass in a range of 150 kg to 1200 kg.

2. The gas turbine engine according to claim 1 , wherein the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −1 mm −2 to 3.0 Nkg −1 m −1 mm −2 .

3. The gas turbine engine according to claim 1 , wherein:

a) the first ratio of the radial bending stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 0.05 Nkg −1 m −1 mm −2 to 3.0 Nkg −1 m −1 mm −2 ; and/or

b) the second ratio of the radial bending stiffness of the gearbox support to the moment of inertia of the fan is in a range from 3.0×10 −2 Nkg −1 m −1 mm −2 to 4.0 Nkg −1 m −1 mm −2 .

4. The gas turbine engine according to claim 1 , wherein:

a) the radial bending stiffness of the fan shaft at the output of the gearbox is in a range from 3.7×10 7 N/m to 1.0×10 9 N/m; and/or

b) the radial bending stiffness of the gearbox support is in a range from 2.0×10 7 N/m to 3.0×10 8 N/m.

5. The gas turbine engine according to claim 1 , wherein:

a) a diameter of the fan is in a range from 240 cm to 280 cm, and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −1 mm −2 to 4.0 Nkg −1 m −1 mm −2 ; or

b) the diameter of the fan is in a range from 330 cm to 380 cm and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.025 Nkg −1 m −1 mm −2 to 2.0 Nkg −1 m −1 mm −2 .

6. The gas turbine engine according to claim 1 , wherein at least one product selected from the group consisting of:

a first product of:

(the radial bending stiffness of the fan shaft at the output of the gearbox)×(the moment of inertia of the fan), and

a second product of:

(the radial bending stiffness of the gearbox support)×(the moment of inertia of the fan)

is in a range from 2.0×10 14 Nkgmm 2 m −1 to 1.4×10 18 Nkgmm 2 m −1 .

7. The gas turbine engine according to claim 1 , wherein at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

a first tilt stiffness ratio of:

a

tilt

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

a second tilt stiffness ratio of:

a

tilt

stiffness

of

the

gearbox

support

the

moment

of

inertia

of

the

fan

is in a range from 4.0×10 4 Nmrad −1 kg −1 mm −2 to 2.7×10 −1 Nmrad −1 kg −1 mm −2 .

8. The gas turbine engine according to claim 1 , wherein the moment of inertia of the fan is in a range from 8.3×10 7 kgmm 2 to 6.5×10 8 kgmm 2 .

9. The gas turbine engine according to claim 1 , wherein either:

a) the plurality of fan blades are formed from a metallic material; or

b) the plurality of fan blades are formed at least partly from an organic matrix composite.

10. The gas turbine engine according to claim 1 , wherein:

the fan shaft connects the output of the gearbox to the fan;

a gearbox output position is defined as a point of connection between the fan shaft and the gearbox;

the fan has an axial centreline;

a fan-gearbox axial distance is defined as an axial distance between an axial position of the gearbox output position and the axial centreline of the fan; and

the fan-gearbox axial distance multiplied by the moment of inertia of the fan is in a range from 1.9×10 7 kgmm 2 m to 6.2×10 8 kgmm 2 m.

11. The gas turbine engine according to claim 1 , wherein:

i) the gearbox has a gear ratio of 3.2 to 4.5; and/or

ii) the gas turbine engine is configured to have a specific thrust from 70 to 90 NKg −1 ; and/or

iii) the gas turbine engine is configured to have a bypass ratio at cruise conditions of 12.5 to 18; and/or

iv) the fan has a fan diameter greater than 240 cm and less than or equal to 380 cm; and/or

v) the mass of the fan is between 150 kg and 250 kg; and/or

vi) the fan has a fan pressure ratio at cruise conditions of between 1.40 and 1.43.

12. A gas turbine engine for an aircraft comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a moment of inertia of the fan is in a range from 7.40×10 7 kgmm 2 to 9.00×10 8 kgmm 2 ; and

at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a

tilt

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

a second ratio of:

a

tilt

stiffness

of

the

gearbox

support

the

moment

of

inertia

of

the

fan

is in a range from 4.0×10 4 Nmrad −1 kg −1 mm −2 to 2.7×10 −1 Nmrad −1 kg −1 mm 2 .

13. The gas turbine engine according to claim 12 , wherein the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3 Nmrad −1 kg −1 mm −2 to 0.1 Nmrad −1 kg −1 mm −2 .

14. The gas turbine engine according to claim 12 , wherein:

a) the first ratio of the tilt stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 1.0×10 −3 Nmrad −1 kg −1 mm −2 to 0.1 Nmrad −1 kg −1 mm −2 ; and/or

b) the second ratio of the tilt stiffness of the gearbox support to the moment of inertia of the fan is in a range from 1.0×10 −3 Nmrad −1 kg −1 mm-2 to 7.0×10 2 Nmrad −1 kg −1 mm −2 .

15. The gas turbine engine according to claim 12 , wherein:

a) the tilt stiffness of the fan shaft at the output of the gearbox is in a range from 7.00×10 4 Nm/rad to 7.00×10 7 Nm/rad; and/or

b) the tilt stiffness of the gearbox support is in a range from 1.2×10 5 Nm/rad to 2.1×10 7 Nm/rad.

16. The gas turbine engine according to claim 12 , wherein at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a

radial

bending

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

a second ratio of:

a

radial

bending

stiffness

of

the

gearbox

support

the

moment

of

inertia

of

the

fan

is in range from 2.5×10 −2 Nkg −1 m −1 mm −2 to 6.0 Nkg −1 m −1 mm −2 .

17. The gas turbine engine according to claim 12 , wherein:

a) a diameter of the fan is in a range from 240 cm to 28 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3 Nmrad −1 kg −1 mm −2 to 1.45×10 −2 Nmrad −1 kg −1 mm −2 ; or

a) the diameter of the fan is in a range from 330 cm to 380 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 4.0×10 4 Nmrad −1 kg −1 mm −2 to 3.0×10 −2 Nmrad −1 kg −1 mm −2 .

18. The gas turbine engine according to claim 12 , wherein at least one product selected from the group consisting of:

a first product of:

(the tilt stiffness of the fan shaft at the output of the gearbox)×(the moment of inertia of the fan), and

a second product of:

(the tilt stiffness of the gearbox support)×(the moment of inertia of the fan)

is in a range from 3.0×10 12 Nmrad −1 kgmm 2 to 6.0×10 16 Nmrad −1 kgmm 2 .

19. A method of operating a gas turbine engine for an aircraft, the gas turbine engine comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades, the fan having a moment of inertia in a range from 7.40×10 7 kgmm 2 to 9.00×10 8 kgmm 2 ;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a) at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

i) a first ratio of:

a

radial

bending

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

ii) a second ratio of:

a

radial

bending

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

is in a range from 2.5×10 −2 Nkg −1 m −1 mm −2 to 6.0 Nkg −1 m −1 mm −2 ; and/or

b) at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

i) a first ratio of:

a

tilt

stiffness

of

the

fan

shaft

at

the

output

of

the

gearbox

the

moment

of

inertia

of

the

fan

,

and

ii) a second ratio of:

a

tilt

stiffness

of

the

gearbox

support

the

moment

of

inertia

of

the

fan

is in a range from 4.0×10 4 Nmrad −1 kg −1 mm −2 to 2.7×10 1 Nmrad −1 kg −1 mm −2 ,

the method comprising operating the gas turbine engine to provide propulsion for the aircraft under cruise conditions.

20. The method of claim 19 , further comprising driving the gearbox with an input torque:

i) in a range from 10,000 Nm to 50,000 Nm at cruise; and/or

ii) in a range from 28,000 Nm to 135,000 Nm at max-take off conditions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2024
From: SPRUCE, MARK
To: ROLLS-ROYCE PLC
Reel/Frame 066498/0805 →
Priority Claims (1)
GB 1917769 · Dec 5, 2019 · national
Continuity (3)
Continuation In Part 17244091 · Apr 29, 2021
Continuation 16820903 · Mar 17, 2020
Related Publication 20250035050A1 · Jan 30, 2025
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