IP Library › Granted Patent US 12,300,807
Granted Patent B2
US 12,300,807 · App. 17/657,316 · Granted May 13, 2025

Positive active material for rechargeable lithium battery, preparing method thereof and rechargeable lithium battery including the same

Inventors: Jungsue Jang (Yongin-si, KR); Donghyun Kil (Yongin-si, KR); Minhan Kim (Yongin-si, KR); Jinyoung Kim (Yongin-si, KR); Jinhwa Kim (Yongin-si, KR); Jihyun Seog (Yongin-si, KR); Jaeha Shim (Yongin-si, KR); Kiyong Ahn (Yongin-si, KR); Donggyu Chang (Yongin-si, KR); Youngjoo Chae (Yongin-si, KR); Aram Choi (Yongin-si, KR); Jeuk Ha (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M4/364C01G53/40C01G53/44H01M4/0471H01M4/366H01M4/505H01M4/525H01M2004/021H01M2004/028
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Quick Facts
Patent No.
US 12,300,807
App. No.
17/657,316
Granted
May 13, 2025
Kind
B2
Abstract

Disclosed are a positive active material for a rechargeable lithium battery, a method of preparing the same, and a rechargeable lithium battery including the same. The positive active material includes a first positive active material in a form of secondary particles including a plurality of primary particles that are aggregated together, and a second positive active material having a single crystal form, wherein both of the first positive active material and the second positive active material are nickel-based positive active materials, each of the first positive active material and the second positive active material is coated with cobalt, and a maximum roughness of a surface of the second positive active material is greater than or equal to about 15 nm.

Claims (46)

1. A positive active material for a rechargeable lithium battery, comprising:

a first positive active material in a form of secondary particles comprising a plurality of primary particles that are aggregated together, and

a second positive active material having a single crystal form,

wherein both of the first positive active material and the second positive active material are nickel-based positive active materials,

each of the first positive active material and the second positive active material is coated with cobalt, and

a maximum roughness (R max ; peak to peak height) of a surface of the second positive active material is greater than or equal to about 15 nm.

2. The positive active material of claim 1 , wherein:

an average roughness (R a ) of the surface of the second positive active material is greater than or equal to about 1.5 nm, and

a root mean square roughness (R q ) of the surface of the second positive active material is greater than or equal to about 2.0 nm.

3. The positive active material of claim 1 , wherein a BET specific surface area of the positive active material including the first positive active material and the second positive active material is about 0.3 m 2 /g to about 0.6 m 2 /g.

4. The positive active material of claim 1 , wherein the second positive active material has protrusions and depressions on the surface of the second positive active material.

5. The positive active material of claim 1 , wherein:

an average particle diameter of the first positive active material is about 7 μm to about 25 μm, and

an average particle diameter of the second positive active material is about 1 μm to about 10 μm.

6. The positive active material of claim 1 , wherein the first positive active material is included in an amount of about 50 wt % to about 90 wt %, and the second positive active material is included in an amount of about 10 wt % to about 50 wt % based on the total amount of the first positive active material and the second positive active material.

7. The positive active material of claim 1 , wherein:

the first positive active material comprises a compound represented by Chemical Formula 1, and

the second positive active material comprises a compound represented by Chemical Formula 11:

Li a1 Ni x1 M 1 y1 M 2 1−x1−y1 O 2   Chemical Formula 1

wherein, Chemical Formula 1, 0.9≤a1≤1.8, 0.3≤x1≤1, 0≤y1≤0.7, and M 1 and M 2 are each independently selected from Al, B, Ba, Ca, Ce, Co, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, Zr, and a combination thereof,

Li a11 Ni x11 M 11 y11 M 12 1−x11−y11 O 2   Chemical Formula 11

wherein, in Chemical Formula 11, 0.9≤a11≤1.8, 0.3≤x11≤1, 0≤y11≤0.7, and M 11 and M 12 are each independently selected from Al, B, Ba, Ca, Ce, Co, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, Zr, and a combination thereof.

8. A method of preparing a positive active material for a rechargeable lithium battery as claimed in claim 1 , the method comprising:

mixing a first nickel-based hydroxide and a lithium raw material together and performing a first heat-treatment to prepare a first nickel-based oxide in a form of secondary particles comprising a plurality of primary particles that are aggregated together;

mixing a second nickel-based hydroxide together with a lithium raw material and performing a second heat-treatment to prepare a second nickel-based oxide in a single crystal form, and

mixing the first nickel-based oxide, the second nickel-based oxide, and a cobalt compound together and performing a third heat-treatment to coat the first nickel-based oxide and the second nickel-based oxide with cobalt, and obtaining a final positive active material including the first positive active material and the second positive active material.

9. The method of claim 8 , wherein the first nickel-based hydroxide and the second nickel-based hydroxide are each independently represented by Chemical Formula 21:

Ni x21 M 21 y21 M 22 1−x21−y21 (OH) 2   Chemical Formula 21

wherein, in Chemical Formula 21, 0.3≤x21≤1, 0≤y21≤0.7, and M 21 and M 22 are each independently selected from Al, B, Ba, Ca, Ce, Co, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, Zr, and a combination thereof.

10. The method of claim 8 , wherein:

the mixing of the first nickel-based hydroxide together with the lithium raw material is performed in a ratio of a mole number of lithium in the lithium raw material relative to a mole number of elements excluding hydrogen and oxygen included in the first nickel-based hydroxide of greater than or equal to about 0.9 and less than or equal to about 1.2, and

the mixing of the second nickel-based hydroxide together with the lithium raw material is performed in a ratio of a mole number of lithium in the lithium raw material relative a mole number of elements excluding hydrogen and oxygen included in the second nickel-based hydroxide of greater than or equal to about 0.9 and less than or equal to about 1.2.

11. The method of claim 8 , wherein the first heat-treatment is performed at about 600° C. to about 900° C.

12. The method of claim 8 , wherein the first heat-treatment is performed for about 5 hours to about 20 hours.

13. The method of claim 8 , wherein the second heat-treatment is performed at about 800° C. to about 1100° C.

14. The method of claim 8 , wherein the second heat-treatment is performed for about 5 hours to about 20 hours.

15. The method of claim 8 , wherein:

the preparing of the second nickel-based oxide comprises obtaining the second nickel-based oxide in the single crystal form by mixing the second nickel-based hydroxide together with the lithium raw material, secondarily heat-treating the resultant mixture, and pulverizing a resultant therefrom.

16. The method of claim 8 , wherein:

the mixing of the first nickel-based oxide and the second nickel-based oxide is performed by mixing the first nickel-based oxide and the second nickel-based oxide together in a weight ratio of about 9:1 to about 5:5.

17. The method of claim 8 , wherein:

the mixing of the first nickel-based oxide, the second nickel-based oxide, and the cobalt compound together is performed so that cobalt included in the cobalt compound is included in an amount of about 0.01 parts by mole to about 7 parts by mole, based on 100 parts by mole of the total amount of elements excluding lithium and oxygen in the first nickel-based oxide and the second nickel-based oxide.

18. The method of claim 8 , wherein the third heat-treatment is performed at about 650° C. to about 900° C.

19. The method of claim 8 , wherein the third heat-treatment is performed for about 5 hours to about 30 hours.

20. A rechargeable lithium battery comprising:

a positive electrode including the positive active material of claim 1 , a negative electrode, and an electrolyte.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2022
From: JANG, JUNGSUE; KIL, DONGHYUN; KIM, MINHAN; KIM, JINYOUNG; KIM, JINHWA; SEOG, JIHYUN; SHIM, JAEHA; AHN, KIYONG; CHANG, DONGGYU; CHAE, YOUNGJOO; CHOI, ARAM; HA, JEUK
To: SAMSUNG SDI CO., LTD.
Reel/Frame 059449/0058 →
Priority Claims (1)
KR 10-2021-0069175 · May 28, 2021 · national
Continuity (1)
Related Publication 20220384780A1 · Dec 1, 2022
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