IP Library › Granted Patent US 12,301,125
Granted Patent B2
US 12,301,125 · App. 18/217,414 · Granted May 13, 2025

Power converter topology

Inventor: Andrew McLean (Halesowen, GB)
Assignee: Hamilton Sundstrand Corporation
H02M3/33592B60L53/20H02M1/0058H02M3/01B60L2200/10B60L2210/12B60L2210/14
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,301,125
App. No.
18/217,414
Granted
May 13, 2025
Kind
B2
Abstract

A power converter topology, comprising: a cascade connection of a first converter stage and a second converter stage; wherein the first converter stage comprises a current mode controlled pulse width modulation (PWM) converter having one or more pairs of switches forming a first switching bridge and an inductor connected to the output of the first switching bridge, the switching bridge generating a voltage V link ; and wherein the second converter stage is a resonant converter having a switching stage having one or more pairs of switches forming a second switching bridge across the voltage V link generated by the first converter stage and a resonant tank connected to the output of the second switching bridge, to generate a resonator output voltage; the topology further comprising a transformer to transform the resonator output voltage to a transformed output voltage and a rectifier to rectify the transformed output voltage to an output voltage V out , and wherein the duty cycle of the first switching bridge is varied according to a voltage derived from the value of the output voltage V out , and wherein the duty cycle of the second switching bridge is fixed at 50:50.

Claims (38)

1. A power converter topology, comprising:

a cascade connection of a first converter stage and a second converter stage, wherein:

the first converter stage comprises a current mode controlled pulse width modulation (PWM) converter having one or more pairs of switches forming a first switching bridge and an inductor connected to an output of the first switching bridge, the first switching bridge configured to generate a voltage V link ; and

the second converter stage comprises a resonant converter with a switching stage having one or more pairs of switches forming a second switching bridge across the voltage V link and a resonant tank connected to an output of the second switching bridge, the second switching bridge configured to generate a resonator output voltage;

a transformer configured to transform the resonator output voltage to a transformed output voltage; and

a rectifier configured to rectify the transformed output voltage to an output voltage V out ;

wherein a duty cycle of the first switching bridge is based on a current derived from a value of the output voltage V out ; and

wherein a switching frequency of the second switching bridge is a fixed frequency and a duty cycle of the second switching bridge is fixed at 50:50.

2. The power converter topology of claim 1 , wherein the first converter stage comprises a buck PWM converter.

3. The power converter topology of claim 1 , wherein the first converter stage comprises a boost PWM converter.

4. The power converter topology of claim 1 , wherein the switching stage is a half-bridge switching stage.

5. The power converter topology of claim 1 , wherein the switching stage is a full-bridge switching stage.

6. The power converter topology of claim 1 , wherein the resonant tank is an LLC resonant tank.

7. The power converter topology of claim 1 , wherein the rectifier comprises two semiconductor switches.

8. The power converter topology of claim 1 , wherein the rectifier comprises four semiconductor switches.

9. The power converter topology of claim 7 , wherein the semiconductor switches are MOSFETs.

10. A power distribution circuit comprising:

a power supply;

one or more loads configured to be provided with power from the power supply; and

a power converter as claimed in claim 1 and configured to convert power from the power supply to power for the one or more loads.

11. The power distribution circuit of claim 10 , wherein the power distribution circuit represents a power distribution circuit on an aircraft.

12. A method of operating a power converter, comprising:

providing a cascade connection of a first converter stage and a second converter stage, wherein:

the first converter stage comprises a current mode controlled pulse width modulation (PWM) converter having one or more pairs of switches forming a first switching bridge and an inductor connected to an output of the first switching bridge, the first switching bridge configured to generate a voltage V link ; and

the second converter stage comprises a resonant converter with a switching stage having one or more pairs of switches forming a second switching bridge across the voltage V link and a resonant tank connected to an output of the second switching bridge, the second switching bridge configured to generate a resonator output voltage;

providing a transformer configured to transform the resonator output voltage to a transformed output voltage;

providing a rectifier configured to rectify the transformed output voltage to an output voltage V out ; and

varying a duty cycle of the first switching bridge based on a current derived from a value of the output voltage V out , wherein a switching frequency of the second switching bridge is a fixed frequency and a duty cycle of the second switching bridge is fixed at 50:50.

13. The method of claim 12 , wherein the first converter stage comprises a buck PWM converter.

14. The method of claim 12 , wherein the first converter stage comprises a boost PWM converter.

15. The method of claim 12 , wherein the switching stage is a half-bridge switching stage.

16. The method of claim 12 , wherein the switching stage is a full-bridge switching stage.

17. The method of claim 12 , wherein the rectifier comprises two semiconductor switches.

18. The method of claim 12 , wherein the rectifier comprises four semiconductor switches.

19. The method of claim 17 , wherein the semiconductor switches are MOSFETs.

20. The method of claim 12 , further comprising:

providing power from a power supply to the power converter; and

converting the power from the power supply via the power converter into power for one or more loads.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2024
From: MCLEAN, ANDREW
To: GOODRICH CONTROL SYSTEMS
Reel/Frame 067321/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2024
From: GOODRICH CONTROL SYSTEMS
To: HAMILTON SUNDSTRAND CORPORATION
Reel/Frame 067321/0966 →
Priority Claims (1)
EP 22275088 · Jul 4, 2022 · regional
Continuity (1)
Related Publication 20240007008A1 · Jan 4, 2024
References Cited (18)
US 7660133B1 · Hwang · 2010 [cited by examiner]
US 8363427B2 · Anguelov · 2013 [cited by examiner]
US 9590492B2 · Chang · 2017 [cited by examiner]
US 9690308B2 · Taylor · 2017 [cited by examiner]
US 20100118565A1 · Stuler · 2010 [cited by examiner]
US 20110317452A1 · Anguelov · 2011 [cited by examiner]
US 20140140113A1 · Oh · 2014 [cited by examiner]
US 20150263634A1 · Fu · 2015 [cited by examiner]
US 20180309372A1 · Leong · 2018 [cited by examiner]
US 20210336540A1 · Kumar · 2021 [cited by examiner]
US 20220085728A1 · Mantooth · 2022 [cited by examiner]
CN 102457187A · 2012 [cited by applicant]
CN 107453612A · 2017 [cited by applicant]
EP 2773035A1 · 2014 [cited by applicant]
EP 3267568A1 · 2018 [cited by applicant]
EP 3905495A1 · 2021 [cited by examiner]
JP WO2013099918A1 · 2013 [cited by applicant]
Extended European Search Report for European Patent Application No. EP22275088.7, dated Dec. 23, 2022. [cited by applicant]
Cited By (1)
US 12,494,711