IP Library Granted Patent US 12,303,935
Granted Patent B2
US 12,303,935 · App. 16/662,648 · Granted May 20, 2025

Indicator for the sanding of joint compounds and spackles

Inventors: Alexander J. Donovan (Lake Forest, IL); Joseph W. Schlude (Vernon Hills, IL); Tyler Kincaid (Chicago, IL)
Assignee: UNITED STATES GYPSUM COMPANY
B05D3/007C04B26/02C04B2103/54C04B2111/00663C04B2111/00689C04B2111/54
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Quick Facts
Patent No.
US 12,303,935
App. No.
16/662,648
Granted
May 20, 2025
Kind
B2
Abstract

Joint compounds and spackling compounds which comprise a sanding indicator, the compounds displaying a first color at the surface upon drying/hardening. Methods for finishing a substrate or patching a substrate, the methods comprise applying the joint compound which comprises the sanding indicator and/or the spackling compound which comprises the sanding indicator and sanding the dried/hardened compound until the first color is removed. Accessory products which comprise at least one sanding indicator and methods for making joint compounds and spackling compounds comprising the sanding indicator.

Claims (14)

1. A joint compound or a spackling compound comprising: one or more fillers, one or more binders and a sanding indicator comprising murexide, cresol red, m-cresol purple, bromoxylenol, thymol blue, or any combination thereof, and wherein the joint compound or spackling compound displays a first color at the air/joint compound surface after the joint compound or the spackling compound has dried or hardened, wherein the first color is distinguishable from a second color of the joint compound beneath the air/joint compound surface.

2. The joint compound or spackling compound of claim 1 , wherein the sanding indicator is in an amount from 0.001 wt % to 5 wt % of the joint compound or spackling compound total, excluding water.

3. A method for analyzing the air/joint compound surface of the joint compound or spackling compound of claim 1 , the method comprising:

1) inspecting the surface for the presence of the first color after the surface was sanded, and

2) determining that additional sanding is needed if the first color is detected at the surface.

4. The method of claim 3 , wherein the surface is inspected by visual inspection and/or with a device which detects the first color.

5. A method for patching a substrate, wherein the method comprises applying to the substrate the spackling compound of claim 1 .

6. The method of claim 5 , wherein the method further comprises sanding the spackling compound after the spackling compound has dried and displays a first color at the air/joint compound interface.

7. A method of making the joint compound or the spackling compound of claim 1 , wherein the method comprises mixing a drying-type joint compound composition, a setting-type joint compound composition or a spackling compound composition with the sanding indicator.

8. A method for finishing a substrate, the method comprising:

a) applying to the substrate the joint compound or the spackling compound of claim 1 wherein the joint compound or the spackling compound displays a first color at the air/joint compound surface, wherein the first color is distinguishable from the substrate's color and wherein the first color at the surface is also distinguishable from a second color of the joint compound beneath the surface; and

b) sanding the surface of the joint compound or the spackling compound until the first color is removed from the surface.

9. The method of claim 8 , wherein the substrate is a wallboard assembly, gypsum wallboard, gypsum fiberboard, interior wall, exterior wall, ceiling tile, floor underlayment, floor panel, construction joint, joint tape, nail and/or screw head, cementitious block, wood, mortar, glass, metal, aluminum, plastic, brick, stone, paper, ceramic tile or any combination thereof.

10. The method of claim 8 , wherein the step of sanding comprises detecting the first color with a sensor which is in communication with a processor which initiates the sanding of the surface with the first color by a sanding machine until the sensor detects that the first color has been removed and/or the sensor detects a second color.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2019
From: DONOVAN, ALEXANDER J.; SCHLUDE, JOSEPH W.; KINCAID, TYLER
To: UNITED STATES GYPSUM COMPANY
Reel/Frame 050861/0510 →
Continuity (2)
Provisional Application 62768559 · Nov 16, 2018
Related Publication 20200156999A1 · May 21, 2020
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