IP Library Granted Patent US 12,305,517
Granted Patent B2
US 12,305,517 · App. 18/482,366 · Granted May 20, 2025

Generator embedded in turbine engines

Inventor: Brian S. Maners (Indianapolis, IN)
Assignee: Rolls-Royce North American Technologies, Inc.
F01D15/10F02C6/20F02C7/32H02K7/1823H02K21/22F05D2220/323
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,305,517
App. No.
18/482,366
Granted
May 20, 2025
Kind
B2
Abstract

Various aspects of the techniques are directed to a turbine engine comprising a core section, a fan, and an electrical generator. The core section comprises at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine, wherein the at least one turbine drives at least one spool, and an oil sump positioned to collect oil used to lubricate rotational elements for one or more of the at least one compressor and the at least one turbine. The fan rotated by the at least one spool. The electrical generator integrated into the core section and positioned outside of the oil sump, wherein the electrical generator comprises a rotor rotated via the at least one spool about the longitudinal axis, and a stator configured to electromagnetically interact with the rotor to generate power.

Claims (58)

1. A turbine engine comprising:

a core section comprising:

at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine, wherein the at least one turbine drives at least one spool; and

an oil sump positioned to collect oil used to lubricate rotational elements for one or more of the at least one compressor and the at least one turbine;

a fan comprising a plurality of radially distributed blades and rotated by the at least one spool, the fan connected to the core section and configured to be rotated by the at least one spool, rotation of the plurality of radially distributed blades providing thrust to a vehicle that includes the turbine engine; and

an electrical generator integrated into the core section and positioned outside of the oil sump, wherein the electrical generator comprises:

a rotor rotated via the at least one spool, the rotor configured to rotate about the longitudinal axis; and

a stator configured to electromagnetically interact with the rotor to generate power.

2. The turbine engine of claim 1 , wherein rotor includes a rotor arm that is mechanically coupled to a blade retainer that retains at least one of the plurality of radially distributed blades and is angled less than 90 degrees relative to the blade retainer.

3. The turbine engine of claim 1 , wherein the electrical generator is positioned between the fan and the compressor.

4. The turbine engine of claim 1 , wherein the electrical generator is positioned adjacent to a cool air intake for the core section.

5. The turbine engine of claim 1 ,

wherein the at least one spool includes a low pressure spool,

wherein the at least one turbine includes a low pressure turbine and a high pressure turbine,

wherein the low pressure turbine drives the low pressure spool,

wherein the high pressure turbine drives a high pressure spool,

wherein the low pressure spool is configured to rotate at a slower speed than the high pressure spool, and

wherein the rotor is rotationally coupled to the low pressure spool such that the rotor rotates at the slower speed than the high pressure spool.

6. The turbine engine of claim 1 , wherein the electrical generator is not attached to an auxiliary gearbox mechanically coupled to the core section.

7. The turbine engine of claim 1 , wherein the electrical generator is a permanent magnet electrical generator in which permanent magnets are attached to the rotor.

8. The turbine engine of claim 1 , wherein the turbine engine provides the thrust to an airframe.

9. The turbine engine of claim 1 , wherein the rotor is positioned radially outside of the stator.

10. A method comprising:

operating a turbine engine to provide thrust to a vehicle that includes the turbine engine,

wherein the turbine engine comprises:

a core section including:

at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine, wherein the at least one turbine drives at least one spool; and

an oil sump positioned to collect oil used to lubricate rotational elements for one or more of the at least one compressor and the at least one turbine;

a fan comprising a plurality of radially distributed blades and rotated by the at least one spool, the fan configured to be rotated by the at least one spool, rotation of the plurality of radially distributed blades providing thrust to a vehicle that includes the turbine engine; and

an electrical generator integrated into the core section and positioned radially outside of the oil sump, wherein the electrical generator comprises:

a rotor rotated by the at least one spool, the rotor configured to rotate about the longitudinal axis; and

a stator configured to electromagnetically interact with the rotor to generate power; and

operating the electrical generator via a mechanical connection to the turbine engine to output power.

11. The method of claim 10 , wherein rotor includes a rotor arm that is mechanically coupled to a blade retainer that retains at least one of the plurality of radially distributed blades and is angled less than 90 degrees relative to the blade retainer.

12. The method of claim 10 , wherein the electrical generator is positioned between the fan and the compressor.

13. The method of claim 10 , wherein the electrical generator is positioned adjacent to a cool air intake for the core section.

14. The method of claim 10 ,

wherein the at least one spool includes a low pressure spool,

wherein the at least one turbine includes a low pressure turbine and a high pressure turbine,

wherein the low pressure turbine drives the low pressure spool,

wherein the high pressure turbine drives a high pressure spool,

wherein the low pressure spool is configured to rotate at a slower speed than the high pressure spool, and

wherein the rotor is rotationally coupled to the low pressure spool such that the rotor rotates at the slower speed than the high pressure spool.

15. The method of claim 10 , wherein the electrical generator is not attached to an auxiliary gearbox mechanically coupled to the core section.

16. The method of claim 10 , wherein the electrical generator is a permanent magnet electrical generator in which permanent magnets are attached to the rotor.

17. The method of claim 10 , wherein the turbine engine provides the thrust to an airframe.

18. The method of claim 10 , wherein the rotor is positioned radially outside of the stator.

19. An aircraft comprising:

an airframe; and

a turbine engine comprising:

a core section including:

at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine, wherein the at least one turbine drives at least one spool; and

an oil sump positioned to collect oil used to lubricate rotational elements for one or more of the at least one compressor and the at least one turbine;

a fan comprising a plurality of radially distributed blades and rotated by the at least one spool, the fan connected to the core section and configured to be rotated by the at least one spool, rotation of the plurality of radially distributed blades providing thrust to a vehicle that includes the turbine engine; and

an electrical generator integrated into the core section and positioned radially outside of the oil sump, wherein the electrical generator comprises:

a rotor rotated via the at least one spool, the rotor configured to rotate about the longitudinal axis; and

a stator configured to electromagnetically interact with the rotor to generate power.

20. The aircraft of claim 19 , wherein rotor includes a rotor arm that is mechanically coupled to a blade retainer that retains at least one of the plurality of radially distributed blades and is angled less than 90 degrees relative to the blade retainer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2023
From: MANERS, BRIAN S.
To: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES, INC.
Reel/Frame 065812/0094 →
Continuity (1)
Related Publication 20250116200A1 · Apr 10, 2025
References Cited (24)
US 6840479B1 · Przygoda et al. · 2005 [cited by applicant]
US 7030529B2 · Dommsch et al. · 2006 [cited by applicant]
US 7285890B2 · Jones et al. · 2007 [cited by applicant]
US 7514810B2 · Kern et al. · 2009 [cited by applicant]
US 7646124B2 · Himmelmann et al. · 2010 [cited by applicant]
US 10539076B2 · Niergarth et al. · 2020 [cited by applicant]
US 11130456B2 · Klemen et al. · 2021 [cited by applicant]
US 20040070211A1 · Franchet et al. · 2004 [cited by applicant]
US 20170335795A1 · Klemen et al. · 2017 [cited by applicant]
US 20200102962A1 · Harvey · 2020 [cited by applicant]
US 20200124033A1 · Rogg · 2020 [cited by applicant]
US 20220228505A1 · Simonetti · 2022 [cited by examiner]
US 20220298923A1 · Lighty · 2022 [cited by examiner]
EP 3246527A1 · 2017 [cited by applicant]
U.S. Appl. No. 18/448,087, filed Oct. 10, 2023, naming inventors Thralls. [cited by applicant]
U.S. Appl. No. 18/482,376, filed Oct. 6, 2023, naming inventors Maners. [cited by applicant]
Thepipingtalk, “Single shaft Gas turbine, Two-shaft Gas turbine & Multi-spool Gas turbine”, The Piping talk, Dec. 2021, 6 pp., Retrieved from the Internet on Nov. 1, 2023 from URL: https://thepipingtalk.com/single-shaft… [cited by applicant]
“Aircraft Gas Turbine Engine Lubrication System Components”, 11 pp., Retrieved from the Internet on Aug. 21, 2023 from https://www.aircraftsystemstech.com. [cited by applicant]
Rolls-Royce PLC, “The Jet Engine”, 1996, 292 pp., (Applicant points out, in accordance with MPEP 609.04(a), that the year of publication, 1996, is sufficiently earlier than the effective U.S. filing date, so that the pa… [cited by applicant]
Staunton et al., “PM Motor Parametric Design Analyses for a Hybrid Electric Vehicle Traction Drive Application—Interim Report”, Oak Ridge National Laboratory, Jul. 2004, 110 pp. [cited by applicant]
Office Action from U.S. Appl. No. 18/482,376 dated Oct. 25, 2024, 20 pp. [cited by applicant]
Response to Office Action dated Oct. 24, 2024 from U.S. Appl. No. 18/482,376, filed Jan. 27, 2025, 9 pp. [cited by applicant]
Corrected Notice of Allowance from U.S. Appl. No. 18/482,376 dated Mar. 12, 2025, 2 pp. [cited by applicant]
Notice of Allowance from U.S. Appl. No. 18/482,376 dated Mar. 4, 2025, 8 pp. [cited by applicant]