IP Library › Granted Patent US 12,306,446
Granted Patent B2
US 12,306,446 · App. 18/015,687 · Granted May 20, 2025

Ferrule and optical connector

Inventors: Sho Yakabe (Osaka, JP); Yuto Fujihara (Osaka, JP); Dai Sasaki (Osaka, JP); Motoyoshi Kimura (Komaki, JP); Manabu Izaki (Komaki, JP)
Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD.; NIPPON TSUSHIN DENZAI CO., LTD.
G02B6/3885G02B6/3838G02B6/3839G02B6/3853G02B6/3881
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Quick Facts
Patent No.
US 12,306,446
App. No.
18/015,687
Granted
May 20, 2025
Kind
B2
Abstract

A ferrule includes: a tip surface; an opening portion provided on a side opposite to the tip surface in a first direction intersecting the tip surface; a plurality of fiber grooves extending along the first direction and arranged along a second direction intersecting the first direction between the tip surface and the opening portion, the plurality of fiber grooves being capable of respectively supporting a plurality of optical fibers; and a plurality of lenses respectively disposed on extension lines of the plurality of fiber grooves. The fiber groove has a first fiber groove portion for positioning the optical fiber with respect to the lens and a second fiber groove portion for introducing the optical fiber into the first fiber groove portion. The first fiber groove portion is disposed closer to the lens than the second fiber groove portion in the first direction.

Claims (41)

1. A ferrule comprising:

a tip surface;

an opening portion provided on a side opposite to the tip surface in a first direction intersecting the tip surface;

a plurality of fiber grooves extending along the first direction and arranged along a second direction intersecting the first direction between the tip surface and the opening portion, the plurality of fiber grooves being capable of respectively supporting a plurality of optical fibers; and

a plurality of lenses respectively disposed on extension lines of the plurality of fiber grooves, wherein:

the fiber groove has a first fiber groove portion for positioning the optical fiber with respect to the lens and a second fiber groove portion for introducing the optical fiber into the first fiber groove portion,

the first fiber groove portion is disposed closer to the lens than the second fiber groove portion in the first direction, and

the first fiber groove portion includes:

a straight portion where a diameter of a virtual circle centered on an optical axis of the lens and inscribed in the first fiber groove portion is constant at each position along the first direction;

a first tapered portion disposed between the straight portion and the second fiber groove portion in the first direction and inclined such that the diameter of the virtual circle centered on the optical axis of the lens and inscribed in the first fiber groove portion increases as a distance from the straight portion increases; and

a second tapered portion disposed between the lens and the straight portion in the first direction and inclined such that the diameter of the virtual circle centered on the optical axis of the lens and inscribed in the first fiber groove portion increases as a distance from the straight portion increases.

2. The ferrule according to claim 1 , wherein each of the first fiber groove portion and the second fiber groove portion is V-shaped in a cross section perpendicular to the first direction.

3. The ferrule according to claim 1 , wherein an opening width of the second fiber groove portion is larger than an opening width of the first fiber groove portion in a cross section perpendicular to the first direction.

4. The ferrule according to claim 1 , wherein a depth of the second fiber groove portion is deeper than a depth of the first fiber groove portion in a cross section perpendicular to the first direction.

5. The ferrule according to claim 1 , wherein a diameter of a virtual circle centered on the optical axis of the lens and inscribed in the second fiber groove portion is larger than the diameter of the virtual circle centered on the optical axis of the lens and inscribed in the first fiber groove portion in a cross section perpendicular to the first direction.

6. The ferrule according to claim 5 ,

wherein the second fiber groove portion includes:

a straight portion where the diameter of the virtual circle centered on the optical axis of the lens and inscribed in the second fiber groove portion is constant at each position along the first direction; and

a tapered portion disposed on a side opposite to the first fiber groove portion with respect to the straight portion in the first direction and inclined such that the diameter of the virtual circle centered on the optical axis of the lens and inscribed in the second fiber groove portion increases as a distance from the straight portion increases.

7. The ferrule according to claim 1 , wherein a total length of the second fiber groove portion in the first direction is equal to or greater than a total length of the first fiber groove portion in the first direction.

8. The ferrule according to claim 1 , wherein the second fiber groove portion is disposed at a predetermined interval from the first fiber groove portion in the first direction.

9. The ferrule according to claim 1 , further comprising an upper surface disposed at a position facing the plurality of fiber grooves in a third direction intersecting the first direction and the second direction, wherein

the upper surface has a window portion opening in a region facing the first fiber groove portion in the third direction, and

the first fiber groove portion is fitted inside the window portion when viewed from the third direction.

10. The ferrule according to claim 9 , wherein a total length of the first fiber groove portion in the first direction is shorter than a width of the window portion in the first direction, and a total width of all the first fiber groove portions in the second direction is smaller than a width of the window portion in the second direction.

11. The ferrule according to claim 1 , further comprising a pair of side surfaces disposed at positions facing each other with the plurality of fiber grooves interposed therebetween in the second direction,

wherein the pair of side surfaces are respectively provided with guide portions guiding insertion into an adapter along the first direction.

12. The ferrule according to claim 1 , wherein the ferrule is configured integrally with the lens.

13. An optical connector comprising:

the ferrule according to claim 1 ; and

the plurality of optical fibers respectively supported by the plurality of fiber grooves and respectively disposed on optical axes of the plurality of lenses.

14. The optical connector according to claim 13 , wherein the optical fiber is fixed to the first fiber groove portion by an adhesive.

15. The optical connector according to claim 14 , wherein

the ferrule includes an upper surface disposed at a position facing the plurality of fiber grooves in a third direction intersecting the first direction and the second direction,

the upper surface has a window portion opening in a region facing the first fiber groove portion in the third direction, and

a lid portion disposed above the first fiber groove portion via the optical fiber is provided inside the window portion.

16. The optical connector according to claim 15 , wherein

the first fiber groove portion includes a straight portion where a diameter of a virtual circle centered on the optical axis of the lens and inscribed in the first fiber groove portion is constant at each position along the first direction, and

the lid portion is disposed in a region in the window portion facing the straight portion in the third direction.

17. The optical connector according to claim 15 , wherein the lid portion is a plate-shaped member configured separately from the ferrule and is disposed so as to come into contact with the plurality of optical fibers respectively supported by the plurality of fiber grooves.

18. The optical connector according to claim 13 , wherein a total length of the first fiber groove portion in the first direction is set to a range of 3 times or more to 40 times or less a diameter of the optical fiber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2023
From: YAKABE, SHO; FUJIHARA, YUTO; SASAKI, DAI; KIMURA, MOTOYOSHI; IZAKI, MANABU
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.; NIPPON TSUSHIN DENZAI CO., LTD.
Reel/Frame 062348/0590 →
Priority Claims (1)
JP 2020-161209 · Sep 25, 2020 · national
Continuity (1)
Related Publication 20230251434A1 · Aug 10, 2023
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