Image forming apparatus and determination method
An electrophotographic image forming apparatus includes: a replacement detector that detects that a toner bottle has been replaced; a developer that develops an electrostatic latent image by using a toner supplied from the toner bottle and stored; a fog detector that detects a fog amount; and a determiner that determines whether or not the detected fog amount continuously exceeds a predetermined threshold value in a state where a toner supplied from a toner bottle before replacement and a toner supplied from a toner bottle after replacement are mixed in the developer.
1. An electrophotographic image forming apparatus comprising:
a replacement detector that detects that a toner bottle has been replaced;
a developer that develops an electrostatic latent image by using a toner supplied from the toner bottle and stored;
a fog detector that detects a fog amount; and
a determiner that determines whether or not the detected fog amount continuously exceeds a predetermined threshold fog amount value in a state where a toner supplied from a toner bottle before replacement and a toner supplied from a toner bottle after replacement are mixed in the developer by determining whether or not a number of consecutive times that the detected fog amount exceeds the predetermined threshold fog amount value is greater than a predetermined count value.
2. The image forming apparatus according to claim 1 , wherein
the determiner determines whether a charging characteristic of the toner has changed by determining whether the detected fog amount continuously exceeds the predetermined threshold fog amount value.
3. The image forming apparatus according to claim 2 , wherein
the determiner performs the determination as a state in which toners are mixed in the developer in a case where a cumulative amount of the toner supplied after replacement of the toner bottle is within a predetermined range.
4. The image forming apparatus according to claim 3 , comprising:
a fog margin changer that changes a fog margin according to the cumulative amount of the toner supplied after replacement of the toner bottle in a case where the determiner determines that chargeability of the toner has changed.
5. The image forming apparatus according to claim 4 , wherein
the fog margin changer sets a fog margin regardless of the cumulative amount of the toner supplied after replacement of the toner bottle in a case where the cumulative amount of the toner supplied after replacement of the toner bottle exceeds a predetermined amount exceeding a predetermined range after the determiner determines that chargeability of the toner has changed.
6. The image forming apparatus according to claim 5 , wherein
the predetermined amount exceeding a predetermined range is three times or more an amount of a toner stored in a toner supply path from the time when the toner is supplied from the toner bottle to the time when the toner is supplied to a surface of a photoreceptor.
7. The image forming apparatus according to claim 3 , comprising:
a fog margin setter that sets a fog margin that does not exceed a predetermined upper limit value among fog margins in which a fog amount does not exceed a predetermined threshold value by detecting a fog amount for each fog margin, wherein
the fog margin setter increases the predetermined upper limit value in a case where chargeability of the toner is determined to have been changed.
8. The image forming apparatus according to claim 7 , wherein
the fog margin setter returns the predetermined upper limit value to an original value in a case where the cumulative amount of the toner supplied after replacement of the toner bottle exceeds a predetermined amount exceeding the predetermined range after the determiner determines that chargeability of the toner has changed.
9. The image forming apparatus according to claim 7 , wherein
in a case where the cumulative amount of the toner supplied after replacement of the toner bottle exceeds a predetermined amount exceeding a predetermined range after the determiner determines that chargeability of the toner has changed,
the fog margin setter includes
a development potential acquisitor that acquires a development potential capable of forming an image with a predetermined concentration, and
a target value changer that changes a target value of a toner concentration in the developer to be higher than a target value when the development potential is acquired in a case where the acquired development potential is higher than a predetermined upper limit potential.
10. The image forming apparatus according to claim 7 , wherein
in a case where the cumulative amount of the toner supplied after replacement of the toner bottle exceeds a predetermined amount exceeding a predetermined range after the determiner determines that chargeability of the toner has changed,
the fog margin setter includes
a development potential acquisitor that acquires a development potential capable of forming an image with a predetermined concentration, and
a target value changer that changes a target value of a toner concentration in the developer to be lower than a target value when the development potential is acquired in a case where the acquired development potential is lower than a predetermined lower limit potential.
11. The image forming apparatus according to claim 3 , wherein
the determiner uses a number of images formed after replacement of the toner bottle as the cumulative amount of the toner supplied after replacement of the toner bottle.
12. The image forming apparatus according to claim 3 , wherein
the determiner includes a supply amount measurer that measures an amount of the toner supplied from the toner bottle.
13. The image forming apparatus according to claim 3 , comprising:
a sub-hopper that stores the toner supplied from the toner bottle and supplies the stored toner to the developer on a toner supply path from the toner bottle to the developer; and
a supply amount measurer that measures an amount of a toner supplied from the sub-hopper, wherein
the determiner uses a cumulative toner amount supplied from the sub-hopper after replacement of the toner bottle as the cumulative amount of the toner supplied after replacement of the toner bottle.
14. The image forming apparatus according to claim 3 , wherein
a predetermined range of the cumulative amount of the toner supplied after replacement of the toner bottle is in a range of 0.1 to 2.5 times an amount of a toner stored in a toner supply path from the time when the toner is supplied from the toner bottle to the time when the toner is supplied to a surface of a photoreceptor.
15. The image forming apparatus according to claim 2 , wherein
the determiner determines whether the charging characteristic of the toner has changed by determining whether the fog amount exceeds the predetermined threshold fog amount value a plurality of consecutive times as a result of repeatedly detecting a fog amount.
16. The image forming apparatus according to claim 2 , wherein
the fog detector detects a fog amount from an image density of a non-image portion on a surface of a photoreceptor carrying a toner image.
17. The image forming apparatus having an intermediate transfer system according to claim 2 , wherein
the fog detector detects a fog amount from an image density of a non-image portion on a surface of an intermediate transfer body to which a toner image has been primarily transferred.
18. The image forming apparatus according to claim 2 , wherein
the fog detector detects a fog amount from an image density of a non-image portion on an image forming surface of a recording medium carrying a toner image.
19. The image forming apparatus according to claim 2 , comprising:
a sub-hopper that stores the toner supplied from the toner bottle and supplies the stored toner to the developer on a toner supply path from the toner bottle to the developer.
20. A determination method that determines whether chargeability of a toner has changed in an electrophotographic image forming apparatus, the determination method comprising:
detecting that a toner bottle has been replaced;
developing an electrostatic latent image by using a toner supplied from the toner bottle and stored in a developer;
detecting a fog amount; and
determining that the chargeability of the toner has changed when the detected fog amount continuously exceeds a predetermined threshold fog amount value in a state where a toner supplied from a toner bottle before replacement and a toner supplied from a toner bottle after replacement are mixed in the developer by determining whether or not a number of consecutive times that the detected fog amount exceeds the predetermined threshold fog amount value is greater than a predetermined count value.