IP Library › Granted Patent US 12,308,471
Granted Patent B2
US 12,308,471 · App. 18/634,555 · Granted May 20, 2025

Separator having no separator substrate and electrochemical device including the same

Inventors: Min Ji Kim (Daejeon, KR); Kwan Woo Nam (Daejeon, KR); Kyung Ho Ahn (Daejeon, KR); Je An Lee (Daejeon, KR); Young Bok Kim (Daejeon, KR); Chul Haeng Lee (Daejeon, KR); Jung Hoon Lee (Daejeon, KR); Sol Ji Park (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
H01M50/446H01M10/052H01M50/406
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,308,471
App. No.
18/634,555
Granted
May 20, 2025
Kind
B2
Abstract

Disclosed herein is a separator for electrochemical devices, configured to guarantee electrical insulation between a positive electrode and a negative electrode, wherein the separator includes no polyolefin substrate, and includes inorganic particles, a binder for coupling between the inorganic particles, and a crosslinking agent.

Claims (15)

1. A separator for electrochemical devices, configured to provide electrical insulation between a positive electrode and a negative electrode, wherein

the separator comprises no polyolefin substrate, and comprises inorganic particles, a binder for coupling between the inorganic particles, and a crosslinking agent,

wherein the crosslinking agent is a polymer material represented by Formula 1 having a weight average molecular weight of 1,000 to 100,000:

wherein in the Formula 1, x is an integer of 1 to 100, y is an integer of 0 to 30, z is an integer of 1 to 1,000, and p is an integer which varies depending on the weight average molecular weight.

2. The separator according to claim 1 , wherein the inorganic particles are high-dielectric inorganic particles having a dielectric constant of 1 or more, inorganic particles having piezoelectricity, inorganic particles having lithium ion transfer ability, alumina hydrate, or a mixture of two or more thereof.

3. The separator according to claim 1 , wherein the binder is at least one selected from a group consisting of polyvinylidene fluoride, polyvinylidene fluoride-hexafluoropropylene, polyvinylidene fluoride-trichloroethylene, polyvinylidene fluoride-chlorotrifluoroethylene, polymethyl methacrylate, polyacrylonitrile, polyvinyl pyrrolidone, polyvinyl acetate, ethylene vinyl acetate copolymer, polyethylene oxide, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethyl pullulan, cyanoethyl polyvinyl alcohol, cyanoethyl cellulose, cyanoethyl sucrose, pullulan, carboxymethyl cellulose, acrylonitrile butadiene styrene copolymer, ethylene-propylene-diene monomer (EPDM), sulfonated EPDM, styrene butadiene rubber (SBR), fluoro rubber, and polyimide.

4. The separator according to claim 1 , wherein a reaction temperature of a crosslinking reaction of the crosslinking agent is 120° C. to 160° C.

5. The separator according to claim 1 , wherein the separator further comprises an initiator for a crosslinking reaction with the crosslinking agent.

6. The separator according to claim 5 , wherein the initiator is an azo-based compound or a peroxide-based compound.

7. The separator according to claim 6 , wherein the azo-based compound is at least one selected from among 2,2′-azobis(2-methylbutyronitrile), 2,2′-azobis(isobutyronitrile), 2,2′-azobis(2,4-dimethylvaleronitrile), and 2,2′-azobis(4-methoxy-2,4-dimethylvaleronitrile).

8. The separator according to claim 7 , wherein the azo-based compound is 2,2′-azobis(isobutyronitrile) or 2,2′-azobis(2,4-dimethylvaleronitrile).

9. The separator according to claim 6 , wherein the peroxide-based compound is at least one selected from among tetramethylbutyl peroxyneodecanoate, bis(4-butylcyclohexyl) peroxydicarbonate, di(2-ethylhexyl) peroxydicarbonate, butyl peroxyneodecanoate, dipropyl peroxydicarbonate, diisopropyl peroxydicarbonate, diethoxyethyl peroxydicarbonate, diethoxyhexyl peroxydicarbonate, hexyl peroxydicarbonate, dimethoxybutyl peroxydicarbonate, bis(3-methoxybutyl) peroxydicarbonate, dibutyl peroxydicarbonate, dicetyl peroxydicarbonate, dimyristyl peroxydicarbonate, 1,1,3,3-tetramethylbutyl peroxypivalate, hexyl peroxypivalate, butyl peroxypivalate, trimethylhexanoyl peroxide, dimethylhydroxybutyl peroxyneodecanoate, amyl peroxyneodecanoate, butyl peroxyneodecanoate, t-butyl peroxyneoheptanoate, amyl peroxypivalate, t-butyl peroxypivalate, t-amyl peroxy-2-ethylhexanoate, lauroyl peroxide, dilauroyl peroxide, didecanoyl peroxide, benzoyl peroxide, and dibenzoyl peroxide.

10. The separator according to claim 1 , wherein a content of the crosslinking agent is greater than 0 wt % and equal to or less than 15 wt % of a total weight of a solid body in the separator.

11. An electrochemical device comprising the separator according to claim 1 .

12. The separator according to claim 1 , wherein the inorganic particles comprise alumina hydrate, wherein the alumina hydrate is selected from gibbsite γ-Al(OH) 3 , bayerite Al(OH) 3 , diaspore α-AlOOH, and boehmite γ-AlOOH.

Priority Claims (2)
KR 10-2017-0143690 · Oct 31, 2017 · national
KR 10-2018-0131285 · Oct 30, 2018 · national
Continuity (2)
Division 16640877
Related Publication 20240291106A1 · Aug 29, 2024
References Cited (36)
US 6183901B1 · Ying et al. · 2001 [cited by applicant]
US 6194098B1 · Ying et al. · 2001 [cited by applicant]
US 6277514B1 · Ying et al. · 2001 [cited by applicant]
US 6410182B1 · Ying et al. · 2002 [cited by applicant]
US 6423444B1 · Ying et al. · 2002 [cited by applicant]
US 6537468B1 · Hata · 2003 [cited by examiner]
US 8883354B2 · Carlson et al. · 2014 [cited by applicant]
US 9034522B2 · Lee et al. · 2015 [cited by applicant]
US 9180412B2 · Jo et al. · 2015 [cited by applicant]
US 20010000485A1 · Ying et al. · 2001 [cited by applicant]
US 20010053475A1 · Ying et al. · 2001 [cited by applicant]
US 20040247975A1 · Song et al. · 2004 [cited by applicant]
US 20120003524A1 · Jo et al. · 2012 [cited by applicant]
US 20130280584A1 · Matsumura · 2013 [cited by applicant]
US 20160056438A1 · Kim et al. · 2016 [cited by applicant]
US 20180212219A1 · Kim · 2018 [cited by examiner]
CN 103035940A · 2013 [cited by applicant]
JP 2012069457A · 2012 [cited by applicant]
KR 100403754B1 · 2003 [cited by applicant]
KR 101117126B1 · 2012 [cited by applicant]
KR 20160043768A · 2014 [cited by applicant]
KR 1020150084116A · 2015 [cited by applicant]
KR 101594245B1 · 2016 [cited by applicant]
KR 1020160043768A · 2016 [cited by applicant]
KR 101630208B1 · 2016 [cited by applicant]
KR 1020160136089A · 2016 [cited by applicant]
KR 1020170025434A · 2017 [cited by applicant]
WO 2012053286A1 · 2012 [cited by applicant]
WO 2016053064A1 · 2016 [cited by applicant]
Cheng et al., “Thermal shutdown behavior of PVdF-HFP based polymer electrolytes comprising heat sensitive cross-linkable oligomers”, Journal of Power Sources, 144 (2005) 238-243. [cited by applicant]
Holtmann et al., “Boehmite-based ceramic separator for lithium-ion batteries”, Journal of Applied Electrochemistry (2016), vol. 46, Issue 1, pp. 69-76. [cited by applicant]
Raja et al., “Thin, flexible and thermally stable ceramic membranes as separator for lithium-ion batteries”, Journal of Membrane Science vol. 471, Dec. 1, 2014. [cited by applicant]
Sohn et al., “A Comparison Study of Polymer-coated PE Separators Prepared Using Electron Beam Irriadiation”, Applied Chemistry vol. 13, No. 1 (2009) pp. 1-4. [cited by applicant]
Xiang et al., “Advanced Separators for Lithium-Ion and Lithium-Sulfur Batteries: A Review of Recent Progress”, ChemSUSChem vol. 9, Issue 21, Nov. 9, 2016, pp. 3023-3039. [cited by applicant]
International Search Report (with partial translation) and Written Opinion dated Apr. 4, 2019, issued in corresponding International Patent Application No. PCT/KR2018/013112. [cited by applicant]
Extended European Search Report issued by the European Patent Office dated Mar. 23, 2020 in a corresponding European patent application No. 18872529.5. [cited by applicant]