IP Library › Granted Patent US 12,310,227
Granted Patent B2
US 12,310,227 · App. 17/824,299 · Granted May 20, 2025

Display device

Inventors: Junhyeong Park (Yongin-si, KR); Sangwoo Kim (Yongin-si, KR); Jaemin Shin (Yongin-si, KR); Hyejin Joo (Yongin-si, KR); Jongho Hong (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H10K77/111H10K50/844H10K59/124H10K59/131H10K59/38
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Quick Facts
Patent No.
US 12,310,227
App. No.
17/824,299
Granted
May 20, 2025
Kind
B2
Abstract

A display device includes: a substrate including an island portion and at least one connection portion extending from the island portion; a display unit on the island portion, the display unit including at least one display element; and an encapsulation layer covering the at least one display element and including an inorganic encapsulation layer and an organic encapsulation layer, wherein the display unit includes: at least one organic insulating layer; and an inorganic insulating layer on the at least one organic insulating layer, the inorganic insulating layer having a tip protruding beyond a side surface of the at least one organic insulating layer, in a direction parallel to an upper surface of the substrate, and the inorganic encapsulation layer is alongside the tip of the inorganic insulating layer.

Claims (44)

1. A display device, comprising:

a substrate including an island portion and at least one connection portion extending from the island portion;

a display unit on the island portion, wherein the display unit comprises:

at least one display element including a first electrode, a second electrode facing the first electrode, and an emission layer between the first electrode and the second electrode;

at least one organic insulating layer interposed between the island portion of the substrate and the first electrode of the at least one display element;

an emission area defining layer covering an edge of the first electrode and having an opening that overlaps a portion of the first electrode, the emission area defining layer including a first surface facing the island portion of the substrate and a second surface opposite to the first surface, wherein a portion of the second electrode extends onto the second surface of the emission area defining layer; and

a spacer on the second surface of the emission area defining layer, wherein the spacer extends alongside an edge of the island portion to define an opening portion entirely surrounded by the spacer in a plan view, wherein

the opening portion overlaps the opening of the emission area defining layer, and a width of the opening portion in a first direction is greater than a width of the opening of the emission area defining layer in the first direction, and

an encapsulation layer covering the at least one display element and including an inorganic encapsulation layer and an organic encapsulation layer.

2. The display device of claim 1 , further comprising an interlayered layer between the at least one organic insulating layer and the first electrode,

wherein the interlayered layer includes a first tip protruding beyond a side surface of the at least one organic insulating layer in a direction parallel to an upper surface of the substrate.

3. The display device of claim 2 , wherein the inorganic encapsulation layer is in direct contact with a bottom surface of the first tip.

4. The display device of claim 3 , wherein a contact area of the inorganic encapsulation layer and the bottom surface of the first tip is alongside the spacer to surround the island portion in a plan view.

5. The display device of claim 4 , wherein, in a plan view, the spacer is located between the contact area and the at least one display element.

6. The display device of claim 2 , wherein the interlayered layer comprises an inorganic insulating layer or a metal layer.

7. The display device of claim 2 , further comprising:

at least one organic material layer between the first electrode and the second electrode of the at least one display element,

wherein the at least one organic insulation layer includes a recess, and the interlayered layer further includes a second tip overhanging the recess,

wherein the at least one organic material layer comprises a first portion and a second portion that are separated from each other by the second tip, and the first portion of the at least one organic material layer is on a bottom surface of the recess.

8. The display device of claim 7 , wherein the organic encapsulation layer overlaps the first portion of the at least one organic material layer.

9. The display device of claim 7 , wherein a depth of the recess is equal to or less than a thickness of the at least one organic insulation layer.

10. The display device of claim 7 , wherein the inorganic encapsulation layer is in direct contact with a bottom surface of the second tip.

11. The display device of claim 1 , further comprising a gap portion between the spacer and the first electrode that completely surrounds the first electrode in a plan view, the gap portion including a groove that penetrates completely through the emission area defining layer in a direction perpendicular to a main surface of the substrate.

12. A display device, comprising:

a substrate including an island portion and at least one connection portion extending from the island portion, wherein the island portion includes a pixel region and a peripheral region entirely surrounding the pixel region in a plan view;

a display unit on the island portion, wherein the display unit comprises:

at least one display element in the pixel region of the island portion, the least one display element including a first electrode, a second electrode facing the first electrode, and an emission layer between the first electrode and the second electrode;

a first layer between the island portion and the first electrode of the at least one display element, wherein the first layer has a recess;

a second layer including a tip protruding toward a center of the recess, wherein the recess is below the tip;

an emission area defining layer covering an edge of the first electrode and having an opening that overlaps a portion of the first electrode;

a spacer on the emission area defining layer, and

at least one organic material layer between the first electrode and the second electrode of the at least one display element, and

an encapsulation layer covering the at least one display element and including an inorganic encapsulation layer and an organic encapsulation layer, wherein

the recess is disposed in the peripheral region of the island portion and extends alongside an edge of the island portion to entirely surround the pixel region of the island portion in a plan view, and

the at least one organic material layer comprises a first portion and a second portion that are separated from each other by the tip, and the first portion of the at least one organic material layer is on a bottom surface of the recess.

13. The display device of claim 12 , wherein a material of the first layer is different from a material of the second layer.

14. The display device of claim 13 , wherein the first layer comprises an organic insulation material and the second layer comprises an inorganic insulation material.

15. The display device of claim 13 , wherein the first layer comprises an organic insulation material and the second layer comprises a metal material.

16. The display device of claim 12 , wherein a depth of the recess is equal to or less than a thickness of the first layer.

17. The display device of claim 12 , wherein the organic encapsulation layer overlaps the first portion of the at least one organic material layer.

18. The display device of claim 12 , wherein the spacer is disposed in the peripheral region of the island portion and extends alongside an edge of the island portion to entirely surround the pixel region of the island portion in a plan view.

19. The display device of claim 18 , wherein the recess is located between the at least one display element and the spacer.

20. The display device of claim 12 , wherein the inorganic encapsulation layer is in direct contact with a bottom surface of the tip.

21. The display device of claim 20 , wherein a contact area between the inorganic encapsulation layer and the bottom surface of the tip is alongside the recess to surround the island portion in a plan view.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2022
From: PARK, JUNHYEONG; KIM, SANGWOO; SHIN, JAEMIN; JOO, HYEJIN; HONG, JONGHO
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 060202/0112 →
Priority Claims (1)
KR 10-2019-0074116 · Jun 21, 2019 · national
Continuity (2)
Continuation 16896793 · Jun 9, 2020
Related Publication 20220285638A1 · Sep 8, 2022
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