Granted Patent B2

US 12,318,308 · App. 17/887,957 · Granted Jun 3, 2025

Inventors: Loic Josse (Palm Beach Gardens, FL); Bertrand Peultier (Les Hopitaux Neufs, FR)

Assignee: WARSAW ORTHOPEDIC, INC.

A61F2/4455A61F2/30749A61F2/4611A61F2002/30433A61F2002/30517A61F2002/30538A61F2002/30579A61F2002/30782

Abstract

Claims (63)

1. An expandable implant movable between a contracted position and an expanded position, comprising:

an expandable body having a length extending from a proximal end to a distal end in a proximal-to-distal direction, a width extending from a first lateral side to a second lateral side in a widthwise direction, and a height extending from a superior end to an inferior end in a vertical direction, the length being greater than the width, wherein the expandable body is defined by a superior endplate and an inferior endplate;

the superior endplate including a first outside surface and a first inside surface opposite the first outside surface, the first inside surface including first proximal ramps and first distal ramps disposed opposite the first proximal ramps; and

the inferior endplate including a second outside surface and a second inside surface opposite the second outside surface, the second inside surface including second proximal ramps and second distal ramps disposed opposite the second proximal ramps; and

a moving mechanism for expanding the superior endplate and the inferior endplate, the moving mechanism including:

a support block coupled to the superior endplate and the inferior endplate, the support block rotatably supporting a proximal set screw and a distal set screw along a rotation axis extending parallel to the proximal-to-distal direction;

a proximal trolley movably coupled to the proximal set screw, the proximal trolley including first superior ramped surfaces and first inferior ramped surfaces; and

a distal trolley movably coupled to the distal set screw, the distal trolley including second superior ramped surfaces and second inferior ramped surfaces;

wherein:

in a contracted position, the proximal trolley and the distal trolley are disposed in a medial position within the expandable body,

in a first expanded position, the proximal trolley is disposed adjacent a proximal side of the expandable body and a spacing between the superior and inferior endplates at the proximal end of the expandable body is greater than a spacing between the superior and inferior endplates at the proximal end of the expandable body in the contracted position, and

in a second expanded position, a spacing between the superior and inferior endplates at the distal end of the expandable body is greater than a spacing between the superior and inferior endplates at the distal end of the expandable body in the contracted position.

2. The expandable implant of claim 1 , wherein the support block further includes a first lateral protrusion movably disposed in a first slot of the superior endplate.

3. The expandable implant of claim 2 , wherein the support block further includes a second lateral protrusion movably disposed in a second slot of the inferior endplate.

4. The expandable implant of claim 3 , wherein the first lateral protrusion and the second lateral protrusion extend in substantially opposite directions.

5. The expandable implant of claim 1 , wherein:

the first inside surface of the superior endplate further comprises at least one guide wall; and

the proximal trolley comprises at least one catch surface, each catch surface of the proximal trolley being disposed within a respective guide wall of the at least one guide wall of the superior endplate.

6. The expandable implant of claim 5 , wherein:

the second inside surface of the inferior endplate further comprises at least one guide wall; and

the distal trolley comprises at least one catch surface, each catch surface of the distal trolley being disposed within a respective guide wall of the at least one guide wall of the inferior endplate.

7. The expandable implant of claim 1 , wherein:

the first inside surface of the superior endplate further comprises proximal guide walls and distal guide walls,

the proximal guide walls being adjacent to and inclined at substantially the same orientation as the first proximal ramps, and

the distal guide walls being adjacent to and inclined at substantially the same orientation as the first distal ramps.

8. The expandable implant of claim 1 , wherein in the first expanded position, the proximal trolley contacts the first proximal ramps and the second proximal ramps and is disposed proximate the proximal side of the expandable body.

9. The expandable implant of claim 8 , wherein in the second expanded position, the distal trolley contacts the first distal ramps and the second distal ramps and is disposed proximate a distal side of the expandable body, with respect to the medial position.

10. The expandable implant of claim 1 , wherein:

the proximal set screw and the distal set screw are coaxially aligned in the proximal-to-distal direction along the length of the expandable body, and

a screw adjusting aperture extends through the proximal trolley, the proximal set screw, the support block, and the distal set screw.

11. The expandable implant of claim 1 , further comprising a proximal plate including at least one bone screw aperture that defines a bone screw trajectory.

12. The expandable implant of claim 11 , wherein the proximal plate further comprises at least one rotatable bone screw lock having at least one wing, each wing comprising a surface extending in a plane that is substantially perpendicular to a corresponding bone screw trajectory.

13. The expandable implant of claim 12 , wherein at least one of the superior endplate and the inferior endplate comprises at least one bone screw relief.

14. The expandable spinal implant of claim 1 , further comprising a proximal plate including a first bone screw aperture and a second bone screw aperture.

15. The expandable spinal implant of claim 14 , wherein the proximal plate comprises a bone screw lock configured to block, at least partially, the first bone screw aperture and the second bone screw aperture.

16. The expandable spinal implant of claim 15 , wherein the superior endplate comprises a first bone screw relief and the inferior endplate comprises a second bone screw relief.

17. The expandable spinal implant of claim 1 , wherein at least one of the superior endplate and the inferior endplate is concave in the proximal-to-distal direction.

18. The expandable spinal implant of claim 1 , wherein at least one of the superior endplate and the inferior endplate is concave in the widthwise direction.

19. A laterally insertable spinal implant, comprising:

an expandable body having a length extending from a proximal end to a distal end in a proximal-to-distal direction, a width extending from a first lateral side to a second lateral side in a widthwise direction, and a height extending from a superior end to an inferior end in a vertical direction, the length being greater than the width, wherein the expandable body is defined by a superior endplate and an inferior endplate;

the superior endplate including a first outside surface and a first inside surface opposite the first outside surface, the first inside surface including first proximal ramps and first distal ramps disposed opposite the first proximal ramps; and

the inferior endplate including a second outside surface and a second inside surface opposite the second outside surface, the second inside surface including second proximal ramps and second distal ramps disposed opposite the second proximal ramps;

a support block coupled to the superior endplate and the inferior endplate, the support block having a proximal screw guide and a distal screw guide opposite the proximal screw guide, the proximal screw guide defining a first rotation axis and the distal screw guide defining a second rotation axis, the first and second rotation axes extending in the proximal-to-distal direction;

a proximal set screw rotatably supported by the proximal screw guide and a distal set screw rotatably supported by the distal screw guide; and

a proximal trolley coupled to the proximal set screw and including first superior ramped surfaces and first inferior ramped surfaces, and a distal trolley coupled to the distal set screw and including second superior ramped surfaces and second inferior ramped surfaces;

wherein:

the proximal trolley is movable toward and away from the proximal end of the expandable body in the proximal-to-distal direction by rotation of the proximal set screw along the first rotation axis, and the distal trolley is movable toward and away from the distal end of the expandable body in the proximal-to-distal direction by rotation of the distal set screw along the second rotation axis,

wherein the proximal trolley and the distal trolley are configured to simultaneously distract the superior and inferior endplates in a parallel manner upon simultaneous rotation of both the proximal set screw and distal set screw in a first direction and simultaneously contract the superior and inferior endplates in a parallel manner upon simultaneous rotation of both the proximal set screw and distal set screw in a second direction opposite the first direction,

wherein the proximal set screw is configured to urge the proximal trolley towards the proximal end of the expandable body in the proximal-to-distal direction upon independent rotation of the proximal set screw in the first direction, thereby distracting the superior and inferior endplates at the proximal end of the expandable body, and

wherein the distal set screw is configured to urge the distal trolley towards the distal end of the expandable body in the proximal-to-distal direction upon independent rotation of the distal set screw in the first direction, thereby distracting the superior and inferior endplates at the distal end of the expandable body.

20. A spinal implant configured for lateral insertion surgical techniques, comprising:

a superior endplate and an inferior endplate extending in a proximal-to-distal direction, the superior endplate including:

a first outside surface and a first inside surface opposite the first outside surface, the first outside surface including at least one bone screw relief and the first inside surface including a first plurality of guide walls, a first proximal end and a first distal end opposite the first proximal end, first proximal ramps and first distal ramps disposed opposite the first proximal ramps, and a first lateral surface and a second lateral surface opposite the first lateral surface, the first and second lateral surfaces extending between the first proximal end and the first distal end;

the inferior endplate including:

a second outside surface and a second inside surface opposite the second outside surface, the second outside surface including at least one bone screw relief and the second inside surface including a second plurality of guide walls, a second proximal end and a second distal end opposite the second proximal end, second proximal ramps and second distal ramps disposed opposite the second proximal ramps, and a third lateral surface and a fourth lateral surface opposite the third lateral surface, the third and fourth lateral surfaces extending between the second proximal end and the second distal end;

a proximal plate including a plurality of bone screw apertures and a central aperture; and

a moving mechanism operably coupled to the proximal plate, the superior endplate and the inferior endplate, the moving mechanism including:

a support block and a first trolley and a second trolley disposed on opposite sides of the support block, a rotatable first set screw and a rotatable second set screw opposite the first set screw, the first set screw and the second set screw being configured to rotate in a first rotation direction and a second rotation direction about a rotation axis projecting in a direction substantially parallel to the length of the expandable body, wherein the proximal plate is directly connected to the support block;

wherein the first trolley is operably coupled to the first set screw and movable toward and away from the support block in the proximal-to-distal direction by rotation of the first set screw along the rotation axis, the second trolley is operably coupled to the second set screw and movable toward and away from the support block in the proximal-to-distal direction by rotation of the second set screw along the rotation axis,

wherein the first trolley includes a first side surface and a second side surface opposite the first side surface and has a first plurality of projections projecting from the first and second side surfaces, the second trolley includes a third side surface and a fourth side surface opposite the third side surface and has a second plurality of projections projecting from the third and fourth side surfaces,

wherein the first and second plurality of projections correspond to a cross sectional shape of the first and second plurality of guide walls and are operably coupled thereto, respectively, such that the first and second plurality of projections move along the first and second plurality of guide walls, respectively,

wherein the moving mechanism is configured to operably adjust a spacing between the superior and inferior endplates upon simultaneous rotation of the first and second set screws along the rotation axis, and

wherein the moving mechanism is configured to operably adjust an angle of inclination between the superior and inferior endplates upon rotating either one of the first set screw and second set screw along the rotation axis.

Assignments (1)

Priority Claims (3)

Continuity (5)

References Cited (400)

Cited By (1)

US 12,599,488