Switching device with reduced partial discharge and improved triple point characteristics
A draw out circuit breaker has a reduced partial discharge in insulation surrounding a primary stab bus. A circular disk plate on one end of the bus includes tapped inserts located at a radial separation distance from the bus. An insulator sleeve surrounding the bus is formed to encapsulate the tapped inserts. Raised embosses on the circular disk plate separate the end portion of the insulator sleeve by a gap distance from the inward facing surface of the disk plate. The increased gap distance reduces formation of a triple point region between the surface of the disk plate and the insulator sleeve, thereby reducing occurrence of partial discharges in the insulator sleeve near the gap.
1. An apparatus with reduced partial discharge in insulation surrounding a conductor, comprising:
a disk plate with an inward-facing surface placed coaxially on one end of a cylindrical conductor, the disk plate including a plurality of raised embosses formed on the inward facing surface of the disk plate and positioned along a circle coaxial with the conductor; and
an insulator sleeve surrounding the conductor, the insulator sleeve having an annular cross section with a radially inward-facing surface and an end portion flush with the raised embosses on the disk plate;
wherein the raised embosses on the disk plate separate the end portion of the insulator sleeve by a first gap distance from the inward facing surface of the disk plate to reduce formation of a triple point region between the surface of the disk plate and the insulator sleeve; and
wherein the encapsulating portions of the insulator sleeve surrounding the inserts have a radially inward-facing surface that is separated by a second gap distance from the outer cylindrical surface of the conductor to reduce formation of a triple point region between the outer cylindrical surface of the conductor and the insulator sleeve.
2. The apparatus of claim 1 , wherein each of the plurality of inserts is conductive and has a shaft portion, the shaft portion abutting the raised emboss on the disk plate, and a head portion coaxially connected to the shaft portion, the head portion extending beyond the shaft portion forming a step, to reduce a concentration of electric field in the first gap area between the conductor surface of the disk plate and the encapsulating insulator of the insulator sleeve.
3. The apparatus of claim 1 , wherein the end portion of the insulator sleeve have encapsulating portions that encapsulate a plurality of tapped inserts positioned along a circle coaxial with the annular insulator sleeve and aligned with the raised embosses on the disk plate.
4. The apparatus of claim 3 , wherein each of the tapped inserts of the insulator sleeve abuts a respective one of the raised embosses and fastened thereto by a respective fastener to support the disk plate and the cylindrical conductor in a mutually coaxial configuration with the annular insulator sleeve.
5. The apparatus of claim 1 , wherein the disk plate is conductive and has a thickness in the axial direction and a outer edge with a curved contour or overlap in a cross section plane parallel with the axis of the conductor, to reduce a concentration of electric field in the gap area between the conductor surface of the disk plate and the encapsulating insulator of the insulator sleeve.
6. The apparatus of claim 1 , wherein an end of a current transformer coil surrounding the conductor, which is proximate to the encapsulating insulator portion of the insulator sleeve, has a location separated by at least a minimum distance from the encapsulating insulator portion of the insulator sleeve.
7. The apparatus of claim 1 , wherein the embosses face in an inward axial direction from the inward-facing surface of the disk plate, the embosses placed at a radial separation distance from an outer cylindrical surface of the conductor.
8. A draw out circuit breaker with reduced partial discharge in insulation surrounding a primary stab bus, comprising:
a disk plate with an inward-facing surface placed coaxially on one end of the, the disk plate including a plurality of raised embosses formed on the inward facing surface of the disk plate and positioned along a circle coaxial with the conductor; and
an insulator sleeve surrounding the conductor, the insulator sleeve having an annular cross section with a radially inward-facing surface and an end portion flush with the raised embosses on the disk plate;
wherein the raised embosses on the disk plate separate the end portion of the insulator sleeve by a first gap distance from the inward facing surface of the disk plate to reduce formation of a triple point region between the surface of the disk plate and the insulator sleeve; and
wherein the encapsulating portions of the insulator sleeve surrounding the inserts have a radially inward-facing surface that is separated by a second gap distance from the outer cylindrical surface of the conductor to reduce formation of a triple point region between the outer cylindrical surface of the conductor and the insulator sleeve.
9. The draw out circuit breaker of claim 8 , wherein each of the plurality of inserts is conductive and has a shaft portion, the shaft portion abutting the raised emboss on the disk plate, and a head portion coaxially connected to the shaft portion the head portion extending beyond the shaft portion forming a step, to reduce a concentration of electric field in the first gap area between the conductor surface of the disk plate and the encapsulating insulator of the insulator sleeve.
10. The draw out circuit breaker of claim 9 , wherein the end portion of the insulator sleeve have encapsulating portions that encapsulate a plurality of tapped inserts positioned along a circle coaxial with the annular insulator sleeve and aligned with the raised embosses on the disk plate.
11. The draw out circuit breaker of claim 10 , wherein each of the tapped inserts of the insulator sleeve abuts a respective one of the raised embosses and fastened thereto by a respective fastener to support the disk plate and the cylindrical conductor in a mutually coaxial configuration with the annular insulator sleeve.
12. The draw out circuit breaker of claim 8 , wherein the disk plate is conductive and has a thickness in the axial direction and a outer edge with a curved contour or overlap in a cross section plane parallel with the axis of the conductor, to reduce a concentration of electric field in the gap area between the conductor surface of the disk plate and the encapsulating insulator of the insulator sleeve.
13. The draw out circuit breaker of claim 8 , wherein an end of a current transformer coil surrounding the conductor, which is proximate to the encapsulating insulator portion of the insulator sleeve, has a location separated by at least a minimum distance from the encapsulating insulator portion of the insulator sleeve.
14. The draw out circuit breaker of claim 8 , where the embosses face in an inward axial direction from the inward-facing surface of the disk plate, the embosses placed at a radial separation distance from an outer cylindrical surface of the conductor.
15. A method of reducing partial discharge in insulation surrounding a primary bus stab of a draw out circuit breaker, the method comprising:
placing a disk plate with an inward-facing surface coaxially on one end of the primary bus stab, the disk plate including a plurality of raised embosses formed on the inward facing surface of the disk plate and positioned along a circle coaxial with the primary bus stab; and
surrounding the primary bus stab with an insulator sleeve having an annular cross section, the insulator sleeve having a radially inward-facing surface and an end portion flush with the raised embosses on the disk plate;
wherein the raised embosses on the disk plate separate the end portion of the insulator sleeve by a first gap distance from the inward facing surface of the disk plate to reduce formation of a triple point region between the surface of the disk plate and the insulator sleeve; and
wherein the encapsulating portions of the insulator sleeve surrounding the inserts have a radially inward-facing surface that is separated by a second gap distance from the outer cylindrical surface of the primary bus stab to reduce formation of a triple point region between the outer cylindrical surface of the primary bus stab and the insulator sleeve.
16. The method of claim 15 , wherein each of the plurality of inserts is conductive and has a shaft portion, the shaft portion abutting the raised emboss on the disk plate, and a head portion coaxially connected to the shaft portion the head portion extending beyond the shaft portion forming a step, to reduce a concentration of electric field in the first gap area between the primary bus stab surface of the disk plate and the encapsulating insulator of the insulator sleeve.
17. The method of claim 15 , wherein the end portion of the insulator sleeve have encapsulating portions that encapsulate a plurality of tapped inserts positioned along a circle coaxial with the annular insulator sleeve and aligned with the raised embosses on the disk plate.
18. The method of claim 17 , wherein each of the tapped inserts of the insulator sleeve abuts a respective one of the raised embosses and fastened thereto by a respective fastener to support the disk plate and the primary bus stab in a mutually coaxial configuration with the annular insulator sleeve.
19. The method of claim 15 , wherein the disk plate is conductive and has a thickness in the axial direction and a outer edge with a curved contour or overlap in a cross section plane parallel with the axis of the primary bus stab, to reduce a concentration of electric field in the gap area between the primary bus stab surface of the disk plate and the encapsulating insulator of the insulator sleeve.
20. The method of claim 15 , wherein an end of a current transformer coil surrounding the primary bus stab, which is proximate to the encapsulating insulator portion of the insulator sleeve, has a location separated by at least a minimum distance from the encapsulating insulator portion of the insulator sleeve.
21. The method of claim 15 , where the embosses face in an inward axial direction from the inward-facing surface of the disk plate, the embosses placed at a radial separation distance from an outer cylindrical surface of the primary bus stab.