IP Library › Granted Patent US 12,324,345
Granted Patent B2
US 12,324,345 · App. 17/730,442 · Granted Jun 3, 2025

Method of determining crystallinity and method of manufacturing a display device using the same

Inventors: Eon Pil Shin (Seoul, KR); Myoungchul Kim (Suwon-si, KR); Donghoon Lee (Seongnam-si, KR); Jihoon Seo (Asan-si, KR); Yong Woon Lim (Seoul, KR); Moonsung Choi (Incheon, KR); Hyunju Woo (Cheonan-si, KR); Seokwoo Jeong (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H10K71/00G01N21/65H01L22/20H10K59/122G01N2021/8477H10K59/1201
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Quick Facts
Patent No.
US 12,324,345
App. No.
17/730,442
Granted
Jun 3, 2025
Kind
B2
Abstract

A method of determining crystallinity may include acquiring a Raman spectrum of each of samples that are crystallized, determining a first sample that exhibits a first Raman spectrum having a first Raman intensity that is largest among the Raman spectra, as an optimal sample, and determining a second sample that exhibits a second Raman spectrum having a second Raman intensity that is within a range from the first Raman intensity based on the first Raman intensity, as a first normal sample.

Claims (52)

1. A method of determining crystallinity, the method comprising:

acquiring a Raman spectrum of each of samples that are crystallized;

determining a first sample that exhibits a first Raman spectrum having a first Raman intensity that is largest among the Raman spectra, as an optimal sample; and

determining a second sample that exhibits a second Raman spectrum having a second Raman intensity that is within a range from the first Raman intensity based on the first Raman intensity, as a first normal sample; and

determining whether a fourth sample is a defective sample relative to the first Raman spectrum of the first sample.

2. The method of claim 1 , wherein each of the samples includes silicon.

3. The method of claim 1 , wherein the samples are crystallized by irradiating lasers having different energies to the samples, respectively.

4. The method of claim 3 , wherein the lasers are excimer lasers.

5. The method of claim 1 , wherein

the acquiring of the Raman spectrum of each of the samples that are crystallized includes irradiating a Raman laser beam to each of the samples, and

the Raman laser beam is irradiated in a form of a line beam.

6. The method of claim 5 , wherein the Raman laser beam has a wavelength of about 532 nanometers.

7. The method of claim 1 , further comprising:

determining a third sample that exhibits a third Raman spectrum having a third Raman intensity that is outside the range from the first Raman intensity based on the first Raman intensity, as a preliminary normal sample.

8. The method of claim 7 , further comprising:

acquiring a full width at half maximum of each of the Raman spectra; and

determining the fourth sample that exhibits a fourth Raman spectrum having a full width at half maximum that is smaller than a full width at half maximum of the first Raman spectrum of the first sample, as the defective sample.

9. The method of claim 8 , wherein the determining of the fourth sample as the defective sample is performed on the preliminary normal sample.

10. The method of claim 8 , further comprising:

determining a fifth sample that exhibits a fifth Raman spectrum having a full width at half maximum that is greater than or equal to the full width at half maximum of the first Raman spectrum of the first sample, as a second normal sample.

11. A method of manufacturing a display device, the method comprising:

acquiring a Raman spectrum of each of samples that are crystallized by irradiating lasers having different energies to the samples, respectively;

determining a first sample that exhibits a first Raman spectrum having a first Raman intensity that is largest among the Raman spectra, as an optimal sample;

determining a second sample that exhibits a second Raman spectrum having a second Raman intensity that is within a range from the first Raman intensity based on the first Raman intensity, as a first normal sample;

determining whether a fourth sample is a defective sample relative to the first Raman spectrum of the first sample:

forming a preliminary active layer including amorphous silicon on a substrate;

forming an active layer by irradiating a laser that is selected from a laser group including a first laser crystallizing the first sample and a second laser crystallizing the second sample, to the preliminary active layer; and

forming a light emitting element on the active layer.

12. The method of claim 11 , wherein the laser is an excimer laser.

13. The method of claim 11 , wherein

the acquiring of the Raman spectrum of each of the samples that are crystallized by irradiating the lasers having the different energies includes irradiating a Raman laser beam to each of the samples, and

the Raman laser beam is irradiated in a form of a line beam.

14. The method of claim 11 , wherein each of the samples includes silicon.

15. The method of claim 11 , further comprising:

forming a thin film encapsulation layer on the light emitting element.

16. The method of claim 11 , further comprising:

forming a plurality of the preliminary active layers spaced apart from each other directly on a buffer layer directly contacting a substrate prior to the preliminary active layers being irradiated with the laser and the buffer layer extending continuously between the preliminary active layers.

17. The method of claim 11 , further comprising:

forming a gate electrode on the active layer; and

forming a source electrode and a drain electrode on the gate electrode.

18. The method of claim 17 , wherein the forming of the light emitting element on the active layer includes:

forming a pixel electrode on the source electrode and the drain electrode;

forming a middle layer on the pixel electrode; and

forming a common electrode on the middle layer.

19. The method of claim 11 , further comprising:

determining a third sample that exhibits a third Raman spectrum having a third Raman intensity that is outside the range from the first Raman intensity based on the first Raman intensity, as a preliminary normal sample;

acquiring a full width at half maximum of each of the Raman spectra; and

determining the fourth sample that exhibits a fourth Raman spectrum having a full width at half maximum that is smaller than a full width at half maximum of the first Raman spectrum of the first sample, as the defective sample.

20. The method of claim 19 , wherein the determining of the fourth sample as the defective sample is performed on the preliminary normal sample.

21. The method of claim 19 , further comprising:

determining a fifth sample that exhibits a fifth Raman spectrum having a full width at half maximum that is greater than or equal to the full width at half maximum of the first Raman spectrum of the first sample, as a second normal sample,

wherein the laser group further includes a third laser crystallizing the fifth sample.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2022
From: SHIN, EON PIL; KIM, MYOUNGCHUL; LEE, DONGHOON; SEO, JIHOON; LIM, YONG WOON; CHOI, MOONSUNG; WOO, HYUNJU; JEONG, SEOKWOO
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 059752/0026 →
Priority Claims (1)
KR 10-2021-0117131 · Sep 2, 2021 · national
Continuity (1)
Related Publication 20230064942A1 · Mar 2, 2023
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