IP Library › Granted Patent US 12,326,062
Granted Patent B2
US 12,326,062 · App. 18/585,910 · Granted Jun 10, 2025

Repairing wellbores with fluid movement behind casing

Inventors: Mohamed M. El Nekhily (Al Khobar, SA); Khalsa Kanwal Bahadur (Al Khobar, SA); Ibrahim A. Al-Obaidi (Al Khobar, SA)
Assignee: Saudi Arabian Oil Company
E21B33/14E21B23/06E21B29/002
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Quick Facts
Patent No.
US 12,326,062
App. No.
18/585,910
Granted
Jun 10, 2025
Kind
B2
Abstract

A section of casing within a wellbore is milled. After milling the section of the wellbore, the section of the wellbore is underreamed through to a next layer of casing. A setting fluid is squeezed into the section. The setting fluid penetrates micro-channels exposed by the milling and underreaming A scab liner is installed over the section. The scab liner is secured within the wellbore.

Claims (14)

1. A scab liner arrangement comprising:

a milling assembly configured to mill a section of casing within a wellbore;

an underreaming assembly configured to underream the section of casing through to a next layer of casing after the milling assembly mills the section of casing;

a settling fluid configured to be squeezed into the section, the setting fluid configured to penetrate micro-channels exposed by the milling assembly and the underreaming assembly;

a scab liner comprising a central tubular, the scab liner configured to be installed over the section; and

an expandable packer encircling the scab liner, the expandable packer configured to expand and seat against the outer casing within the wellbore.

2. The arrangement of claim 1 , wherein the setting fluid comprises cement or resin.

3. The arrangement of claim 1 , wherein the expandable packer is configured to encircle the scab liner and contact the next layer of casing, wherein the scab liner is configured to be cemented.

4. The arrangement of claim 3 , wherein the expandable packer is configured to seal an uphole section of an annulus defined by an outer surface of the scab liner and an inner surface of the next layer of casing, from a downhole section of the annulus.

5. The arrangement of claim 1 , further comprising:

a plug configured to be set downhole of the section;

a retainer configured to be set uphole of the section, wherein the retainer is configured to pressurize the setting fluid to flow into a plurality of channels.

6. The arrangement of claim 5 , wherein the retainer is configured to be drilled out.

7. The arrangement of claim 5 , wherein the plug is configured to be drilled out.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2024
From: EL NEKHILY, MOHAMED M.; BAHADUR, KHALSA KANWAL; AL-OBAIDI, IBRAHIM A.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 066715/0832 →
Continuity (2)
Division 17712799 · Apr 4, 2022
Related Publication 20240191595A1 · Jun 13, 2024
References Cited (17)
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