Quick attach clamp
This document describes clamp assemblies, techniques for manufacturing clamp assemblies, and techniques for using clamp assemblies. In aspects, a disclosed clamp assembly is configured for securing an elongate member to a support structure and includes a clamp, a bracket, and an interlock mechanism. The clamp includes a first clamp member and a second clamp member, the clamp defining a passageway configured to enclose at least a portion of the elongate member. The clamp also includes a mounting member that includes a mounting insert channel configured to receive a clamp mounting attachment. The bracket includes a base that includes the clamp mounting attachment. The base further includes a support structure connector that is configured for releasably attaching the bracket to the support structure. The interlock mechanism is configured for releasably connecting the mounting member of the clamp and the base of the bracket together.
1. A clamp assembly configured for securing an elongate member to a support structure, the clamp assembly comprising:
a clamp, the clamp including:
a first clamp member;
a second clamp member, at least one of the first clamp member or the second clamp member defining a passageway configured to enclose at least a portion of the elongate member; and
a mounting member defined in at least one of the first clamp member or the second clamp member, the mounting member including a mounting insert channel configured to receive a clamp mounting attachment; and
a bracket, the bracket comprising:
a base, the base including the clamp mounting attachment configured for receipt into the mounting insert channel of the mounting member to connect the bracket to the clamp; and
a support structure connector configured for attaching the bracket to the support structure; and
an interlock mechanism configured for connecting the mounting member of the clamp and the base of the bracket together.
2. The clamp assembly of claim 1 , wherein the base further comprises:
a first portion having a first width; and
a second portion having a second width, the first width narrower than the second width, the first portion configured for flexing relative to the second portion.
3. The clamp assembly of claim 2 ,
wherein the mounting member includes a retention tab extending from a bottom side of the at least one of the first and second clamp members,
wherein the base includes a receiver configured to receive the retention tab therein,
wherein the receiver is defined in the first portion, and
wherein the interlock mechanism comprises:
the retention tab; and
the receiver.
4. The clamp assembly of claim 3 , wherein the base further includes a release mechanism configured to release the retention tab from the receiver.
5. The clamp assembly of claim 1 , wherein the mounting insert channel includes a pair of laterally extending upper flanges opposing a pair of laterally extending lower flanges, the pairs of upper and lower flanges defining respective first and second slots therebetween, the first and second slots being open at first ends, and the first and second slots being configured for receiving the clamp mounting attachment of the base therein.
6. The clamp assembly of claim 5 ,
wherein the lower flanges respectively include a first ramp and a second ramp adjacent the open first ends and facing the upper flanges, and
wherein the base further comprises at least one bent runner extending obliquely to a plane of the base, the bent runner configured to mate with a ramp of a lower flange of the mounting insert channel to create a slight interference for a non-rattling fit.
7. The clamp assembly of claim 1 , wherein the passageway is defined by a first passageway defined in the first clamp member that aligns with a second passageway defined in the second clamp member.
8. The clamp assembly of claim 1 , wherein the support structure connector comprises:
a hook portion, the hook portion configured for hanging on an elongated portion of the support structure.
9. The clamp assembly of claim 1 , wherein from the base, the bracket has an approximate orthogonal upward first bend forming an upwardly extending first leg, the upwardly extending first leg having a second bend forming a dogleg segment that is angled inwardly from a plane of the upwardly extending first leg at an angle, the dogleg segment having a third bend that is angled outwardly from a plane of the dogleg segment at an angle, the third bend forming an upwardly extending second leg oriented generally perpendicular to the plane of the upwardly extending first leg, the upwardly extending second leg having a hook bend that is angled outwardly from a plane of the upwardly extending second leg and forms a hook portion.
10. The clamp assembly of claim 9 , wherein the hook portion further comprises radiused edges.
11. The clamp assembly of claim 1 , wherein the support structure connector comprises:
a clip defining a holder configured for receiving a portion of the support structure.
12. The clamp assembly of claim 11 , wherein the clip is defined by, from the base, the bracket having an approximate orthogonal upward first bend forming an upwardly extending first leg, the upwardly extending first leg having a second bend forming a first cover segment that is angled inwardly from a plane of the upwardly extending first leg at an angle, the first cover segment oriented generally parallel to a plane of the base, the first cover segment having a segment bend that is angled inwardly from a plane of the first cover segment at an angle, the segment bend forming an inwardly extending second cover segment oriented generally oblique to the plane of the first cover segment, the second cover segment having a third bend forming a downwardly extending third leg oriented generally parallel to the plane of the upwardly extending first leg, the downwardly extending second leg having a fourth bend that is angled inwardly from a plane of the downwardly extending second leg and forming a fourth leg.
13. The clamp assembly of claim 12 ,
wherein the portion of the support structure is an arm of the support structure extending through the holder, and
wherein at least one of the first cover segment or the second cover segment comprises at least one inwardly extending tooth configured for biting engagement of the arm of the support structure.
14. The clamp assembly of claim 1 , wherein the clamp further comprises a locking mechanism, the locking mechanism including:
a slotted opening defined by the first clamp member;
a tongue member projecting from the second clamp member, the tongue member further including a plurality of serrations extending along a length of the tongue member and across a width of the tongue member, the tongue member configured to be received in the slotted opening; and
a pawl defined in the first clamp member, the pawl having a plurality of teeth disposed within the slotted opening, the plurality of teeth configured to interlock with the plurality of serrations when the tongue member is inserted into the slotted opening.
15. The clamp assembly of claim 1 ,
wherein the first clamp member includes a first clamp member first end, the second clamp member includes a second clamp member first end, and the clamp further comprises a hinge mechanism joining the first ends of the first and second clamp members; and
wherein the first clamp member includes a first locking mechanism, the second clamp member includes a second locking mechanism, the first and second locking mechanisms configured for locking a position of respective second ends of the first and second clamp members together around the elongate member with the elongate member received in the passageway.
16. A clamp assembly configured for securing an elongate member to a support structure, the clamp assembly comprising:
a clamp, the clamp including:
a first clamp member including a first clamp member first end,
a second clamp member including a second clamp member first end;
a hinge mechanism joining the first ends of the first and second clamp members;
at least one of the first clamp member or the second clamp member defining a passageway configured to enclose at least a portion of the elongate member;
the first clamp member including a first locking mechanism, the second clamp member including a second locking mechanism, the first and second locking mechanisms configured for locking a position of respective second ends of the first and second clamp members together around the elongate member with the elongate member received in the passageway;
a mounting member defined in at least one of the first clamp member or the second clamp member, the mounting member defining a mounting insert channel configured to receive a clamp mounting attachment; and
a bracket, the bracket configured to connect with the mounting member, the bracket comprising:
a base, the base including the clamp mounting attachment configured for receipt into the mounting insert channel of the mounting member to connect the bracket to the clamp; and
a support structure connector configured for attaching the bracket to the support structure; and
an interlock mechanism configured for connecting the mounting member of the clamp and the base of the bracket together.
17. The clamp assembly of claim 16 , wherein the support structure connector comprises:
a hook portion, the hook portion configured for hanging on an elongated portion of the support structure.
18. The clamp assembly of claim 16 , wherein from the base, the bracket has an approximate orthogonal upward first bend forming an upwardly extending first leg, the upwardly extending first leg having a second bend forming a dogleg segment that is angled inwardly from a plane of the upwardly extending first leg at an angle, the dogleg segment having a third bend that is angled outwardly from a plane of the dogleg segment at an angle, the third bend forming an upwardly extending second leg oriented generally perpendicular to the plane of the upwardly extending first leg, the upwardly extending second leg having a hook bend that is angled outwardly from a plane of the upwardly extending second leg and forming a hook portion.
19. The clamp assembly of claim 16 , wherein the support structure connector comprises:
a clip defining a holder configured for receiving a portion of the support structure.
20. The clamp assembly of claim 16 , wherein from the base, the bracket has an approximate orthogonal upward first bend forming an upwardly extending first leg, the upwardly extending first leg having a second bend forming a first cover segment that is angled inwardly from a plane of the upwardly extending first leg at an angle, the first cover segment oriented generally parallel to a plane of the base, the first cover segment having a segment bend that is angled inwardly from a plane of the first cover segment at an angle, the segment bend forming an inwardly extending second cover segment oriented generally oblique to the plane of the first cover segment, the second cover segment having a third bend forming a downwardly extending third leg oriented generally parallel to the plane of the upwardly extending first leg, the downwardly extending second leg having a fourth bend that is angled inwardly from a plane of the downwardly extending second leg and forming a fourth leg.