IP Library › Granted Patent US 12,336,210
Granted Patent B2
US 12,336,210 · App. 18/165,117 · Granted Jun 17, 2025

Source/drain structure for semiconductor device

Inventors: Chien-Wei Lee (Kaohsiung, TW); Chii-Horng Li (Zhubei, TW); Heng-Wen Ting (Hsinchu, TW); Yee-Chia Yeo (Hsinchu, TW); Yen-Ru Lee (Hsinchu, TW); Chih-Yun Chin (Taichung, TW); Chih-Hung Nien (Changhua, TW); Jing-Yi Yan (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H10D30/024H01L21/02532H01L21/02579H01L21/0262H01L21/2257H10D30/62H10D62/151H10D62/834H10D64/01H10D64/62H10D84/013H10D84/038H10D30/6219
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Quick Facts
Patent No.
US 12,336,210
App. No.
18/165,117
Granted
Jun 17, 2025
Kind
B2
Abstract

The present disclosure describes a semiconductor structure and a method for forming the same. The semiconductor structure can include a substrate, a fin structure over the substrate, a gate structure over the fin structure, an epitaxial region formed in the fin structure and adjacent to the gate structure. The epitaxial region can embed a plurality of clusters of dopants.

Claims (33)

1. A method, comprising:

forming a doped epitaxial layer over a substrate;

forming a metallic layer on the doped epitaxial layer; and

decreasing a dopant solubility of the doped epitaxial layer to form dopant clusters in the epitaxial layer.

2. The method of claim 1 , wherein forming the doped epitaxial layer comprises epitaxially growing a silicon germanium layer.

3. The method of claim 2 , wherein forming the doped epitaxial layer further comprises epitaxially growing an other silicon germanium layer, wherein the other silicon germanium layer has a germanium concentration different from that of the silicon germanium layer.

4. The method of claim 1 , wherein forming the doped epitaxial layer comprises doping the doped epitaxial layer with dopants at a doping concentration between about 5×10 20 /cm 3 and about 6×10 21 /cm 3 .

5. The method of claim 1 , wherein forming the metallic layer comprises depositing titanium, cobalt, nickel, tungsten, or a combination thereof.

6. The method of claim 1 , further comprising removing an unreacted portion of the metallic layer.

7. The method of claim 1 , wherein decreasing the dopant solubility of the doped epitaxial layer comprises annealing the doped epitaxial layer between about 700° C. to about 1000° C.

8. The method of claim 1 , wherein decreasing the dopant solubility of the doped epitaxial layer comprises annealing the doped epitaxial layer between about 0.001 seconds to about 0.1 seconds.

9. A method, comprising:

forming a fin structure over a substrate:

forming an epitaxial layer on the fin structure, wherein the epitaxial layer comprises dopants:

depositing a metallic layer on the epitaxial layer; and

forming dopant clusters in the epitaxial layer, comprising:

forming a silicide layer between the metallic layer and the epitaxial layer; and

reducing a solid solubility of the dopants in the epitaxial layer.

10. The method of claim 9 , wherein forming the epitaxial layer comprises forming a silicon germanium layer having an atomic concentration of germanium gradually increasing along a direction vertical to the substrate.

11. The method of claim 9 , wherein forming the epitaxial layer comprises doping the epitaxial layer with a concentration of dopants increasing along a direction vertical to the substrate.

12. The method of claim 9 , wherein forming the epitaxial layer comprises gradually increasing a gas flow rate of a dopant precursor over a growth time.

13. The method of claim 9 , wherein forming the epitaxial layer comprises growing the epitaxial layer in a recess structure of the fin structure.

14. The method of claim 9 , wherein forming the dopant clusters further comprises annealing the epitaxial layer.

15. A semiconductor structure, comprising:

a fin structure on a substrate:

an epitaxial layer on the fin structure and doped with dopants;

a silicide layer on the epitaxial layer; and

a plurality of dopant clusters embedded in the epitaxial layer and adjacent to the silicide layer, wherein the plurality of dopant clusters have a concentration greater than a maximum doping concentration determined by a solid solubility limit of the dopants in the epitaxial layer.

16. The semiconductor structure of claim 15 , wherein the plurality of dopant clusters comprise boron.

17. The semiconductor structure of claim 15 , wherein an atomic percentage of the plurality of dopant clusters in the epitaxial layer is from about 1% to about 10%.

18. The semiconductor structure of claim 15 , wherein the plurality of dopant clusters are distributed in a cluster region having a thickness less than 10 nm.

19. The semiconductor structure of claim 15 , wherein the epitaxial layer comprises a silicon germanium layer having an atomic concentration of germanium gradually increasing along a direction vertical to the substrate.

20. The semiconductor structure of claim 15 , wherein the plurality of dopant clusters surrounds horizontal and vertical interfaces between the epitaxial layer and the silicide layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2023
From: LEE, CHIEN-WEI; LI, CHII-HORNG; TING, HENG-WEN; YEO, YEE-CHIA; LEE, YEN-RU; CHIN, CHIH-YUN; NIEN, CHIH-HUNG; YAN, JING-YI
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 062621/0714 →
Continuity (2)
Continuation 17207359 · Mar 19, 2021
Related Publication 20230187540A1 · Jun 15, 2023
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