IP Library Granted Patent US 12,337,823
Granted Patent B2
US 12,337,823 · App. 18/123,048 · Granted Jun 24, 2025

Preventing electric vehicle brake torque

Inventors: Xuemei Sun (Canton, MI); David Michael Bevan (Northville, MI); Jonathan Andrew Butcher (Farmington, MI); Carol Louise Okubo (Dearborn, MI); Russell Michael Charles (Grosse Pointe Woods, MI)
Assignee: Ford Global Technologies, LLC
B60W20/50B60K6/00B60W10/06B60W10/08B60W2510/08B60W2710/081B60W2710/083B60W2720/10B60Y2200/92
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Quick Facts
Patent No.
US 12,337,823
App. No.
18/123,048
Granted
Jun 24, 2025
Kind
B2
Abstract

A controller, while a motor is deactivated and a corresponding inverter is disabled, enables an engine for propulsion of a vehicle such that the motor rotates at a speed due to the propulsion, and commands variable voltage control circuitry to generate a target input voltage for the inverter that is based on a speed limit for the vehicle such that the speed of the motor corresponding to the vehicle travelling results in zero braking torque from the motor and zero charging current flow to a traction battery.

Claims (23)

1. A vehicle comprising:

a drivetrain including an engine, a traction battery, a motor, and an inverter system controller connected between the traction battery and motor, and including an inverter and variable voltage control circuitry configured to boost an input voltage to the inverter; and

a controller programmed to, responsive to detecting a predefined condition,

turn the inverter off to deactivate the motor and enable the engine for propulsion of the vehicle such that the motor rotates at a speed due to the propulsion, and

command the variable voltage control circuitry to generate a target input voltage for the inverter that is based on a speed limit for the vehicle such that the speed of the motor corresponding to the vehicle travelling does not result in charging current flow to the traction battery.

2. The vehicle of claim 1 , wherein the controller is further programmed to prevent the vehicle from exceeding the speed limit during presence of the predefined condition.

3. The vehicle of claim 1 , wherein the target input voltage increases as the speed limit increases.

4. The vehicle of claim 1 , wherein the predefined condition is a fault of the motor.

5. The vehicle of claim 1 , wherein the controller is further programmed to, responsive to detecting the predefined condition, disable the inverter.

6. The vehicle of claim 1 , wherein the controller is further programmed to, responsive to detecting the predefined condition and a temperature associated with the inverter system controller exceeding a threshold, prevent the vehicle from exceeding a second speed limit that is based on a voltage of the traction battery.

7. The vehicle of claim 6 , wherein the second speed limit decreases as the voltage decreases.

8. A method for a vehicle comprising:

while a motor is deactivated and a corresponding inverter is disabled, enabling an engine for propulsion of the vehicle such that the motor rotates at a speed due to the propulsion, and commanding variable voltage control circuitry to generate a target input voltage for the inverter that is based on a speed limit for the vehicle such that the speed of the motor corresponding to the vehicle travelling results in no charging current flow to a traction battery.

9. The method of claim 8 further comprising preventing the vehicle from exceeding the speed limit during presence of a predefined condition.

10. The method of claim 9 , wherein the predefined condition is a fault of the motor.

11. The method of claim 8 , wherein the target input voltage increases as the speed limit increases.

12. The method of claim 8 further comprising, while the motor is deactivated, the inverter is disabled, and a temperature associated with the variable voltage control circuitry exceeds a threshold, preventing the vehicle from exceeding a second speed limit that is based on a voltage of the traction battery.

13. The method of claim 12 , wherein the second speed limit decreases as the voltage decreases.

14. A system for a vehicle, comprising

a controller programmed to, while a motor is deactivated and a corresponding inverter is disabled, enable an engine for propulsion of the vehicle such that the motor rotates at a speed due to the propulsion, and limit a speed of the vehicle such that the speed of the motor corresponding to the vehicle travelling results in zero braking torque.

15. The system of claim 14 , wherein the controller is further programmed to, while the motor is deactivated, the inverter is disabled, and a temperature associated with the inverter exceeds a threshold, prevent the vehicle from exceeding a second speed limit that is based on a voltage of a traction battery.

16. The system of claim 15 , wherein the second speed limit decreases as the voltage decreases.

17. The system of claim 14 , wherein the controller is further programmed to prevent the vehicle from exceeding the speed limit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2023
From: SUN, XUEMEI; BEVAN, DAVID MICHAEL; BUTCHER, JONATHAN ANDREW; OKUBO, CAROL LOUISE; CHARLES, RUSSELL MICHAEL
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 063063/0254 →
Continuity (1)
Related Publication 20240308498A1 · Sep 19, 2024
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