IP Library Granted Patent US 12,337,899
Granted Patent B2
US 12,337,899 · App. 17/947,416 · Granted Jun 24, 2025

Rear lower member and vehicle front structure including the same

Inventor: Ji Woong Park (Hwaseong-si, KR)
Assignees: HYUNDAI MOTOR COMPANY; KIA CORPORATION
B62D21/152B62D25/025B62D25/04B62D25/145B62D25/16B62D27/065
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Quick Facts
Patent No.
US 12,337,899
App. No.
17/947,416
Granted
Jun 24, 2025
Kind
B2
Abstract

According to an embodiment, a vehicle front structure includes a front pillar and a front side member positioned forward of the front pillar and extending in a longitudinal direction of a vehicle. A side sill is connected to a lower end of the front pillar and a rear lower member connected to a rear portion of the front side member, a front portion of the side sill, and a middle portion of the front pillar.

Claims (86)

1. A vehicle front structure, comprising:

a front pillar;

a front side member positioned forward of the front pillar and extending in a longitudinal direction of a vehicle;

a side sill connected to a lower end of the front pillar; and

a rear lower member connected to a rear portion of the front side member, a front portion of the side sill, and a middle portion of the front pillar,

wherein:

the rear lower member comprises an upper closed cross-section extending in a diagonal direction from the front side member to the middle portion of the front pillar,

the upper closed cross-section has an upper space defined therein,

an upper partition wall disposed in the upper space, and

the upper partition wall has an upper through-hole.

2. The vehicle front structure of claim 1 , wherein the rear lower member is a unitary one-piece structure having one or more closed cross-sections.

3. The vehicle front structure of claim 1 , further comprising:

a fender apron member extending from the front pillar toward a front side of the vehicle; and

a fender apron lower member extending in a diagonal direction from the fender apron member to the middle portion of the front pillar.

4. The vehicle front structure of claim 3 , wherein the front pillar further comprises:

a reinforcing member provided in the front pillar; and

a lower end of the fender apron lower member is fixed to the reinforcing member.

5. The vehicle front structure of claim 4 , wherein the reinforcing member is aligned with the middle portion of the front pillar.

6. The vehicle front structure of claim 3 , wherein the fender apron member, the fender apron lower member, and the front pillar define a load path having a triangular truss shape.

7. The vehicle front structure of claim 1 , wherein the rear lower member further comprises:

a lower closed cross-section extending from the front side member to the front portion of the side sill.

8. The vehicle front structure of claim 7 , wherein:

the lower closed cross-section has a lower space defined therein; and

the vehicle front structure further comprises a lower partition wall disposed in the lower space.

9. The vehicle front structure of claim 8 , wherein the lower partition wall has a lower through-hole.

10. The vehicle front structure of claim 7 , wherein the upper closed cross-section of the rear lower member, the front pillar, and the lower closed cross-section of the rear lower member define a load path having a triangular truss shape.

11. The vehicle front structure of claim 7 , wherein the rear lower member further comprises a middle-side closed cross-section disposed between the upper closed cross-section and the lower closed cross-section.

12. The vehicle front structure of claim 11 , wherein:

the middle-side closed cross-section has a middle-side space defined therein; and

the vehicle front structure further comprises a middle-side partition wall disposed in the middle-side space.

13. The vehicle front structure of claim 12 , wherein the middle-side partition wall has a middle-side through-hole.

14. The vehicle front structure of claim 11 , further comprising:

a dash panel; and

one or more dash cross members provided on the dash panel,

wherein the one or more dash cross members are configured to be aligned with at least one of the closed cross-sections of the rear lower member.

15. The vehicle front structure of claim 11 , further comprising:

a dash panel;

an upper dash cross member attached to the dash panel, wherein the upper dash cross member is aligned with the middle-side closed cross-section; and

a lower dash cross member attached to the dash panel and disposed below the upper dash cross member, wherein the lower dash cross member is aligned with the lower closed cross-section.

16. The vehicle front structure of claim 11 , further comprising:

a dash panel;

an upper dash cross member attached to the dash panel, wherein the upper dash cross member is aligned with the upper closed cross-section; and

a lower dash cross member attached to the dash panel and disposed below the upper dash cross member, wherein the lower dash cross member is aligned with the lower closed cross-section.

17. The vehicle front structure of claim 11 , further comprising:

a dash panel; and

a dash cross member connected to a lower portion of the dash panel,

wherein the dash cross member is aligned with the middle-side closed cross-section and the lower closed cross-section.

18. The vehicle front structure of claim 11 , further comprising:

a dash panel; and

a dash cross member connected to a lower portion of the dash panel,

wherein the dash cross member is aligned with the upper closed cross-section, the middle-side closed cross-section, and the lower closed cross-section.

19. The vehicle front structure of claim 7 , wherein the rear lower member comprises:

an exterior surface directed toward an outside of the vehicle; and

an interior surface directed toward a passenger compartment of the vehicle,

wherein:

the upper closed cross-section and the lower closed cross-section protrude from the interior surface toward the passenger compartment of the vehicle such that a recessed space is defined between the upper closed cross-section and the lower closed cross-section, and

a footrest is disposed in the recessed space.

20. The vehicle front structure of claim 1 , wherein:

the rear lower member comprises a fitting block protruding from a front portion of the rear lower member toward the front side member,

the fitting block is fitted into the rear portion of the front side member, and

an exterior side bolt and an interior side bolt are mounted in the rear portion of the front side member and the fitting block so as to face each other.

21. The vehicle front structure of claim 20 , wherein:

the fitting block comprises one or more pipe nuts mounted therein, and

the exterior side bolt and the interior side bolt are screw-coupled to the pipe nut.

22. A vehicle front structure comprising:

a dash panel;

a front pillar coupled to a side edge of the dash panel;

a front side member positioned forward of the front pillar and extending in a longitudinal direction of a vehicle;

a side sill connected to a lower end of the front pillar;

a rear lower member connected to a rear portion of the front side member, a front portion of the side sill, and a middle portion of the front pillar; and

one or more dash cross members provided on the dash panel,

wherein:

the rear lower member comprises:

an upper closed cross-section extending in a diagonal direction from the front side member to the middle portion of the front pillar;

a lower closed cross-section extending from the front side member to the front portion of the side sill; and

a middle-side closed cross-section disposed between the upper closed cross-section and the lower closed cross-section, and

the one or more dash cross members are configured to be aligned with at least one of the closed cross-sections of the rear lower member.

23. A vehicle front structure, comprising:

a front pillar;

a front side member positioned forward of the front pillar and extending in a longitudinal direction of a vehicle;

a side sill connected to a lower end of the front pillar; and

a rear lower member connected to a rear portion of the front side member, a front portion of the side sill, and a middle portion of the front pillar,

wherein:

the rear lower member comprises a fitting block protruding from a front portion of the rear lower member toward the front side member,

the fitting block is fitted into the rear portion of the front side member, and

an exterior side bolt and an interior side bolt are mounted in the rear portion of the front side member and the fitting block so as to face each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2022
From: PARK, JI WOONG
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 061463/0488 →
Priority Claims (1)
KR 10-2022-0049647 · Apr 21, 2022 · national
Continuity (1)
Related Publication 20230339546A1 · Oct 26, 2023
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US 12,565,271 US 12,691,947