IP Library › Granted Patent US 12,338,719
Granted Patent B2
US 12,338,719 · App. 18/340,063 · Granted Jun 24, 2025

Flow control system for use in a subterranean well

Inventors: Stephen Michael Greci (Little Elm, TX); Ryan W. McChesney (Prosper, TX); Michael Linley Fripp (Singapore, SG)
Assignee: Halliburton Energy Services, Inc.
E21B43/12
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Quick Facts
Patent No.
US 12,338,719
App. No.
18/340,063
Granted
Jun 24, 2025
Kind
B2
Abstract

A flow control system for use in controlling flow of a fluid composition in a subterranean well is disclosed. The flow control system includes a flow chamber that includes an inlet and an outlet oriented such that the fluid composition flows circuitously through the chamber, forming a vortex at least at the outlet. The flow control system further comprises at least one flow control structure shaped and positioned in the flow chamber such that a velocity of the circuitous flow is reduced and the vortex is eliminated or substantially reduced.

Claims (29)

1. A flow control system for use in controlling flow of a fluid composition in a subterranean well, the flow control system comprising:

a flow chamber comprising an inlet and an outlet oriented such that the fluid composition flows circuitously through the flow chamber; and

at least one flow control structure shaped and positioned in the flow chamber such that a velocity of the circuitous flow is reduced and formation of a vortex at the outlet is eliminated or substantially reduced, wherein an inside end of the at least one flow control structure oriented toward the outlet converges to a point.

2. The system of claim 1 , wherein a portion of the at least one flow control structure is located adjacent to or flush with the outlet.

3. The system of claim 1 , wherein the flow control structure comprises at least one of curved edges, rounded edges, bends, joints, or a wavy profile.

4. The system of claim 1 , wherein the flow control structure comprises either a one piece structure or a discontinuous structure.

5. The system of claim 1 , further comprising multiple flow control structures.

6. The system of claim 1 wherein the flow chamber further comprises an interior sidewall around the flow chamber with a bottom wall and a top wall extending across the flow chamber and wherein:

the flow control structure extends from either the bottom wall or the top wall toward but not all the way to the other of either the top wall or the bottom wall; or

the flow control structure extends completely between the top wall and the bottom wall.

7. The system of claim 1 , wherein the flow control system is installable in or to a tubular string downhole in the subterranean well and is configured to control the flow of the fluid composition into the tubular string.

8. A method of controlling flow of a fluid composition in a subterranean well through a subterranean formation, comprising:

locating a tubular string downhole in the subterranean well, the tubular string comprising a flow control system;

flowing the fluid composition from the subterranean formation into a flow chamber of the flow control system through an inlet so as to induce circuitous flow within the flow chamber;

flowing the fluid composition out of the flow control system and into the tubular string through an outlet of the flow control system; and

disrupting the circuitous flow with at least one flow control structure in the flow chamber to reduce a velocity of the circuitous flow and eliminate or substantially reduce formation of a vortex at the outlet, wherein an inside end of the at least one flow control structure oriented toward the outlet converges to a point.

9. The method of claim 8 , wherein a portion of the at least one flow control structure is located adjacent to or flush with the outlet.

10. The method of claim 8 , wherein the flow control structure comprises at least one of curved edges, rounded edges, bends, joints, or a wavy profile.

11. The method of claim 8 , wherein the flow control structure comprises either a one piece structure or a discontinuous structure.

12. The method of claim 8 , wherein the flow control system further comprises multiple flow control structures.

13. The method of claim 8 , wherein the tubular string further comprises multiple flow control systems spaced along the tubular string.

14. A production system for producing at least a portion of a fluid composition from a subterranean formation, the production system locatable in a subterranean well extending through the formation, the production system comprising:

a tubular string locatable downhole in the subterranean well and comprising a flow control system functional to control flow of the fluid composition into the tubular string,

wherein the flow control system comprises:

a flow chamber comprising an inlet and an outlet oriented such that the fluid composition flows circuitously through the flow chamber; and

at least one flow control structure shaped and positioned in the flow chamber such that a velocity of the circuitous flow is reduced and formation of a vortex at the outlet is eliminated or substantially reduced, wherein an inside end of the at least one flow control structure oriented toward the outlet converges to a point.

15. The system of claim 14 , wherein a portion of the at least one flow control structure is located adjacent to or flush with the outlet.

16. The system of claim 14 , wherein the flow control system comprises multiple flow control structures.

17. The system of claim 14 , wherein the tubular string comprises multiple flow control systems spaced along the tubular string.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2023
From: GRECI, STEPHEN MICHAEL; MCCHESNEY, RYAN W.; FRIPP, MICHAEL LINLEY
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 064045/0786 →
Continuity (2)
Provisional Application 63374613 · Sep 6, 2022
Related Publication 20240076968A1 · Mar 7, 2024
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