Granted Patent B2

US 12,345,149 · App. 18/213,216 · Granted Jul 1, 2025

Inventors: Choon-Sun James Ng (Calgary, CA); Daniel John Paslawski (Calgary, CA); Aaron Eddy (Calgary, CA)

Assignee: PASON SYSTEMS CORP.

E21B44/04E21B3/022E21B19/06E21B45/00E21B49/00

Abstract

Claims (64)

1. A method for performing automated drilling of a wellbore, comprising:

drilling the wellbore according to one or more drilling parameter targets associated with one or more corresponding drilling parameters;

for at least one formation type through which the drilling is proceeding:

determining a formation type of the at least one formation type, comprising:

determining that a controlling drilling parameter of the one or more drilling parameters is outside a threshold window, wherein the threshold window is determined according to: [−max(cd.lower.limit.fixed, cd.beta*MovingAverage), +max(cd.upper.limit, cd.beta*MovingAverage)], wherein cd.lower.limit.fixed and cd.upper.limit are constants, cd.beta is a constant comprised in the range [0, 1], and MovingAverage is a moving average of the controlling drilling parameter; and

in response to determining that the controlling drilling parameter is outside the threshold window, determining the formation type;

categorizing the one or more drilling parameter targets according to the determined formation type;

for a subsequent formation type through which the drilling is proceeding, wherein the subsequent formation type is the same formation type as the determined formation type, updating the one or more drilling parameter targets based on the one or more drilling parameter targets categorized for the determined formation type; and

drilling the wellbore according to the updated one or more drilling parameter targets.

2. The method of claim 1 , wherein updating the one or more drilling parameter targets comprises updating at least one of a revolutions per minute (RPM) target and a weight-on-bit (WOB) target.

3. The method of claim 1 , further comprising:

further determining that the controlling drilling parameter is outside the threshold window; and

in response to determining that the controlling drilling parameter is outside the threshold window, further updating the one or more drilling parameter targets.

4. The method of claim 3 , wherein further updating the one or more drilling parameter targets comprises further updating the one or more drilling parameter targets during a predetermined period of time after the further determining that the controlling drilling parameter is outside the threshold window.

5. The method of claim 1 , wherein the controlling drilling parameter comprises rate of penetration (ROP).

6. The method of claim 1 , wherein the threshold window is continuously determined.

7. The method of claim 1 , wherein the threshold window is determined using a moving average of the controlling drilling parameter.

8. The method of claim 1 , wherein updating the one or more drilling parameter targets comprises determining that updating the one or more drilling parameter targets does not violate one or more safety conditions.

9. The method of claim 8 , wherein the one or more safety conditions comprise one or more of: the updated one or more drilling parameter targets being within predetermined limits, and one or more other drilling parameter targets of the one or more drilling parameter targets being within predetermined limits.

10. The method of claim 1 , wherein:

determining that the controlling drilling parameter is outside the threshold window comprises determining that at least one of ROP and mechanical specific energy (MSE) has exceeded an upper limit of the threshold window; and

updating the one or more drilling parameter targets comprises at least one of decreasing an RPM target and increasing a WOB target.

11. The method of claim 1 , wherein:

determining that the controlling drilling parameter is outside the threshold window comprises determining that at least one of ROP and MSE is less than a lower limit of the threshold window; and

updating the one or more drilling parameter targets comprises at least one of increasing an RPM target and decreasing a WOB target.

12. The method of claim 1 , wherein updating the one or more drilling parameter targets comprises:

determining the updated one or more drilling parameter targets; and

adjusting over a period of time the one or more drilling parameter targets until the one or more drilling parameter targets are within a predetermined range of the updated one or more drilling parameter targets.

13. The method of claim 1 , wherein updating the one or more drilling parameter targets comprises adjusting the one or more drilling parameter targets by a preset amount.

14. The method of claim 1 , further comprising, after a predetermined period of time has elapsed since determining that the controlling drilling parameter is outside the threshold window, associating at least one drilling parameter target of the one or more drilling parameter targets with a normal formation.

15. The method of claim 1 , wherein the formation type comprises a hard formation, a normal formation, or a soft formation.

16. The method of claim 1 , wherein updating the one or more drilling parameter targets comprises setting the one or more drilling parameter targets equal to an average of the one or more drilling parameter targets categorized for the formation type.

17. The method of claim 16 , wherein updating the one or more drilling parameter targets comprises setting the one or more drilling parameter targets equal to an average of a subset of the one or more drilling parameter targets categorized for the formation type.

18. The method of claim 1 , wherein the one or more drilling parameter targets comprise one or more of a differential pressure target, a torque target, an MSE target, an RPM target, and a WOB target.

19. The method of claim 1 , wherein the controlling drilling parameter comprises MSE.

20. A system for performing automated drilling of a wellbore, the system comprising:

a height control apparatus configured to adjust a height of a drill string used to drill the wellbore;

a height sensor;

a rotational drive unit comprising a rotational drive unit controller and a rotation rate sensor;

a depth sensor;

a hookload sensor;

a drilling controller communicatively coupled to the rotational drive unit controller, the rotation rate sensor, the height control apparatus, the height sensor, the depth sensor, and the hookload sensor, the drilling controller configured to perform a method comprising:

drilling the wellbore according to one or more drilling parameter targets associated with one or more corresponding drilling parameters;

for at least one formation type through which the drilling is proceeding:

determining a formation type of the at least one formation type, comprising:

determining that a controlling drilling parameter of the one or more drilling parameters is outside a threshold window, wherein the threshold window is determined according to: [−max(cd.lower.limit.fixed, cd.beta*MovingAverage), +max(cd.upper.limit, cd.beta*MovingAverage)], wherein cd.lower.limit.fixed and cd.upper.limit are constants, cd.beta is a constant comprised in the range [0, 1], and MovingAverage is a moving average of the controlling drilling parameter; and

in response to determining that the controlling drilling parameter is outside the threshold window, determining the formation type;

categorizing the one or more drilling parameter targets according to the determined formation type;

for a subsequent formation type through which the drilling is proceeding, wherein the subsequent formation type is the same formation type as the determined formation type, updating the one or more drilling parameter targets based on the one or more drilling parameter targets categorized for the determined formation type; and

drilling the wellbore according to the updated one or more drilling parameter targets.

21. The system of claim 20 , wherein the drilling controller comprises:

a rotational drive controller communicatively coupled to the rotational drive unit controller and rotation rate sensor;

an automated drilling unit communicatively coupled to the height control apparatus, the height sensor, the depth sensor, and the hookload sensor; and

a processor communicatively coupled to the rotational drive controller and automated drilling unit and configured to perform the method.

22. The system of claim 20 , further comprising a standpipe pressure sensor and a torque sensor, each communicatively coupled to the drilling controller.

23. A non-transitory computer-readable medium having stored thereon program code, wherein the computer program code is executable by a processor and configured, when executed by the processor, to cause the processor to perform a method for performing automated drilling of a wellbore, the method comprising:

drilling the wellbore according to one or more drilling parameter targets associated with one or more corresponding drilling parameters;

for at least one formation type through which the drilling is proceeding:

determining a formation type of the at least one formation type, comprising:

determining that a controlling drilling parameter of the one or more drilling parameters is outside a threshold window, wherein the threshold window is determined according to: [−max(cd.lower.limit.fixed, cd.beta*MovingAverage), +max(cd.upper.limit, cd.beta*MovingAverage)], wherein cd.lower.limit.fixed and cd.upper.limit are constants, cd.beta is a constant comprised in the range [0, 1], and MovingAverage is a moving average of the controlling drilling parameter; and

in response to determining that the controlling drilling parameter is outside the threshold window, determining the formation type;

categorizing the one or more drilling parameter targets according to the determined formation type;

for a subsequent formation type through which the drilling is proceeding, wherein the subsequent formation type is the same formation type as the determined formation type, updating the one or more drilling parameter targets based on the one or more drilling parameter targets categorized for the determined formation type; and

drilling the wellbore according to the updated one or more drilling parameter targets.

Priority Claims (1)

Continuity (2)

References Cited (55)