IP Library › Granted Patent US 12,346,132
Granted Patent B2
US 12,346,132 · App. 17/950,763 · Granted Jul 1, 2025

Identifying and remediating a gas leak

Inventors: Salem D. Al-Qahtani (Dammam, SA); Soliman A. Al-Walaie (Dhahran, SA); Zahir Fartas (Dammam, SA)
Assignee: Saudi Arabian Oil Company
G05D1/106B64D35/04B64U10/14B64U20/87F17D5/005F17D5/02F23Q21/00G08G5/32G08G5/55G08G5/57B64U30/20B64U2101/30
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Quick Facts
Patent No.
US 12,346,132
App. No.
17/950,763
Granted
Jul 1, 2025
Kind
B2
Abstract

A method and an unmanned aerial vehicle for identifying and remediating a gas leak. The method includes flying the unmanned aerial vehicle towards a possible location of the gas leak, then detecting a first condition indicative of the gas leak with a first sensor and sensing environmental conditions near the gas leak with an environmental sensor. The method includes receiving, by a controller, a signal representing the first condition indicative of the gas leak and a signal representing the environmental conditions. The method includes determining, based on the first condition indicative of the gas leak and the environmental conditions near the gas leak, a flight plan including an ignition zone. The method includes positioning, based on the flight plan, the unmanned aerial vehicle relative to the ignition zone and discharging, by an ignition mechanism, an ignition source into the gas leak to ignite the gas leak.

Claims (62)

1. A method for identifying and remediating a gas leak using an unmanned aerial vehicle, the method comprising:

flying the unmanned aerial vehicle towards a possible location of the gas leak, the unmanned aerial vehicle having an ignition mechanism with a range which an ignition source discharged by the ignition mechanism travels;

detecting, by a first sensor of the unmanned aerial vehicle, a first condition indicative of the gas leak;

sensing, by an environmental sensor of the unmanned aerial vehicle, a plurality of environmental conditions of an environment near the gas leak;

receiving, by a controller of the unmanned aerial vehicle, a signal representing the first condition indicative of the gas leak and a signal representing the plurality of environmental conditions near the gas leak, the controller configured to operate the unmanned aerial vehicle;

determining, by the controller and based on the first condition indicative of the gas leak and the plurality of environmental conditions near the gas leak, i) an ignition zone defined by the range and ii) a flight plan to the ignition zone;

positioning, based on the flight plan, the unmanned aerial vehicle within the ignition zone at a distance spaced apart from the gas leak based at least on the range of the ignition source to the gas leak; and

discharging, from within the ignition zone, and at the distance spaced apart from the gas leak, by the ignition mechanism of the unmanned aerial vehicle, the ignition source into the gas leak to ignite the gas leak.

2. The method of claim 1 , wherein the first sensor is a thermal sensor and detecting the first condition indicative of the gas leak comprises detecting a temperature difference of the gas leak relative to the environment.

3. The method of claim 1 , wherein the first sensor is an optical sensor and detecting the first condition indicative of the gas leak comprises detecting an optical parameter of the gas leak relative to the environment.

4. The method of claim 1 , wherein the plurality of environmental conditions comprises at least one of wind speed, wind direction, ambient temperature, humidity, pressure, an obstacle, or terrain.

5. The method of claim 1 , wherein determining the flight plan comprises:

determining a starting location of the unmanned aerial vehicle;

determining of a source of the gas leak; and

determining a route comprising a plurality of waypoints from the starting location to the ignition zone.

6. The method of claim 5 , wherein determining the flight plan comprises determining an altitude for each of the plurality of waypoints.

7. The method of claim 1 , wherein discharging, by the ignition mechanism of the unmanned aerial vehicle, the ignition source into the gas leak comprises aiming the ignition mechanism at the gas leak.

8. A method for identifying and remediating a gas leak using an unmanned aerial vehicle, the method comprising:

flying the unmanned aerial vehicle towards a possible location of the gas leak, the unmanned aerial vehicle having an ignition mechanism with ranges within which ignition sources discharged by the ignition mechanism travels, wherein the ignition sources comprise at least one of a flame, a flammable gel, a fire ball, or a spark;

detecting, by a first sensor of the unmanned aerial vehicle, a first condition indicative of the gas leak;

sensing, by an environmental sensor of the unmanned aerial vehicle, a plurality of environmental conditions of an environment near the gas leak;

receiving, by a controller of the unmanned aerial vehicle, a signal representing the first condition indicative of the gas leak and a signal representing the plurality of environmental conditions near the gas leak, the controller configured to operate the unmanned aerial vehicle;

determining, by the controller and based on the first condition indicative of the gas leak and the plurality of environmental conditions near the gas leak, i) ignition zones defined by the ranges of each of the ignition sources and ii) a flight plan to each of the ignition zones;

positioning, based on the flight plan, the unmanned aerial vehicle within at least one of the ignition zones at a distance spaced apart from the gas leak based at least on the range of the at least one ignition source; and

discharging, from within the ignition zone corresponding to the at least one ignition source, and at the distance spaced apart from the gas leak, by the ignition mechanism of the unmanned aerial vehicle, the at least one ignition source into the gas leak to ignite the gas leak.

9. The method of claim 8 wherein discharging the ignition source into the gas leak to ignite the gas leak is at a first time, the method further comprises, at a second time after the first time:

detecting, by the first sensor, a second condition indicative of the gas leak continuing;

sensing, by the environmental sensor, a second plurality of environmental conditions near the gas leak;

receiving, by the controller, a signal representing the second condition indicative the gas leak continuing and a signal representing the second plurality of environmental conditions near the gas leak;

determining, by the controller and based on the second condition indicative of the gas leak and the second plurality of environmental conditions near the gas leak, that another discharge by the ignition mechanism into the gas leak is needed; and

discharging, by the ignition mechanism, another of the at least one ignition sources into the gas leak to ignite the gas leak at the second time.

10. The method of claim 1 , wherein the gas leak is from at least one of an offshore gas processing facility, an onshore gas processing facility, an offshore drilling rig, an onshore drilling rig, or a pipeline.

11. An unmanned aerial vehicle for controlling a gas leak, the unmanned aerial vehicle comprising:

a gas leak sensor configured to detect a condition indicative of the gas leak;

an environmental sensor configured to detect an environmental condition indicative of an environment near the gas leak;

an ignition mechanism configured to discharge an ignition source, the ignition mechanism with a range which the ignition source discharged by the ignition mechanism travels; and

a controller operatively coupled to the gas leak sensor, the environmental sensor, and the ignition mechanism, the controller configured to perform operations comprising:

receiving a signal representing the condition of the gas leak from the gas leak sensor;

receiving the signal representing the condition of the gas leak from the environmental sensor;

determining, based on the condition of the gas leak, the environmental condition indicative of the environment near the gas leak, and the ignition source, an ignition zone defined by the range which the ignition source discharged by the ignition mechanism travels;

determining a flight plan to the ignition zone;

positioning, based on the flight plan, the unmanned aerial vehicle within the ignition zone at a distance spaced apart from the gas leak based at least on the range of the ignition source; and

discharging from within the ignition zone, and at the distance spaced apart from the gas leak, the ignition source by the ignition mechanism into the gas leak to ignite the gas leak.

12. The unmanned aerial vehicle of claim 11 , wherein the gas leak sensor comprises at least one of a thermal camera or an optical camera.

13. The unmanned aerial vehicle of claim 11 , wherein the environmental sensor comprises at least one of camera, a radar, a global positioning system, an inertial navigation system, an acoustic sensor, a laser, a light detection and ranging (LIDAR) sensor, a temperature sensor, a pressure sensor, a humidity sensor, a wind speed sensor, or a wind direction sensor.

14. The unmanned aerial vehicle of claim 11 , wherein the ignition mechanism comprises an actuator and at least one of a flammable gas source configured to flow a flammable gas stream or a flammable gas ball, a flammable gel source, or a spark emitter.

15. The unmanned aerial vehicle of claim 11 , wherein the ignition mechanism comprises a gimbal configured to aim the ignition mechanism at the gas leak.

16. The unmanned aerial vehicle of claim 11 , further comprising a propulsion sub-system configured to position the unmanned aerial vehicle, the propulsion sub-system comprising:

a motor operatively controlled by the controller; and

a plurality of propellers coupled to the motor.

17. The unmanned aerial vehicle of claim 11 , further comprising a power sub-system comprising a battery.

18. The unmanned aerial vehicle of claim 11 , further comprising a communications sub-system comprising an antenna configured to transmit and receive control signals and status signals from the controller to a user.

19. A method comprising:

detecting a gas leak;

determining an ignition zone, the ignition zone defined by a range which an ignition source discharged by an ignition mechanism of an unmanned aerial vehicle travels;

determining a flight plan to the ignition zone;

positioning the unmanned aerial vehicle, based on the flight plan, within the ignition zone at a distance spaced apart from the gas leak; and

discharging, from within the ignition zone, and at the distance spaced apart from the gas leak, by the unmanned aerial vehicle, the ignition source into the gas leak.

20. The method of claim 19 , wherein positioning the unmanned aerial vehicle proximal to the gas leak within the ignition zone comprises positioning the unmanned aerial vehicle relative to an obstacle in the ignition zone to avoid the obstacle.

21. The method of claim 20 , wherein the ignition zone is defined by the range in which the ignition mechanism of the unmanned aerial vehicle can deploy the ignition source into the gas leak such that the ignition source ignites the gas leak.

22. The method of claim 20 , further comprising positioning the unmanned aerial vehicle in the ignition zone for the gas leak based on a condition indicative of the gas leak and an environmental condition indicative of an environment near the gas leak.

23. The unmanned aerial vehicle of claim 14 , wherein the controller is further configured to perform operations comprising determining the ignition zone based on the actuator and the range of each the flammable gas stream, the flammable gas ball, the flammable gel source, and the spark emitter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2022
From: AL-QAHTANI, SALEM D.; AL-WALAIE, SOLIMAN A.; FARTAS, ZAHIR
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 061190/0745 →
Continuity (1)
Related Publication 20240103536A1 · Mar 28, 2024
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