Granted Patent B2

US 12,350,883 · App. 17/819,677 · Granted Jul 8, 2025

Inventors: Andrew Hicks (Wappingers Falls, NY); Miles C. Pedrone (Wappingers Falls, NY); Tynan J. Garrett (Poughkeepsie, NY); Michael Peter Lyons (Arlington, MA)

Assignee: International Business Machines Corporation

B29C64/209B29C64/106B29C64/118H05B6/10B33Y10/00B33Y30/00

Abstract

Claims (26)

1. An additive manufacturing device, comprising:

a printing material source configured to contain a supply of printing material;

a printing head receptive of the printing material from the printing material source and configured to print an object with the printing material, the printing head having a single extruder and a single nozzle coupled to the single extruder; and

a temperature control system coupled to the printing head and configured to adjust a temperature of the printing material during printing to cause state changes of the printing material resulting in the printing material being one of soluble and insoluble in a solvent, the temperature control system comprising a memory, computer readable instructions, and one or more circuitry for executing the computer readable instructions, the computer readable instructions controlling the one or more circuitry to perform operations comprising:

during a printing operation of a printing material having a melt temperature, adjust the temperature of the printing head between a first vaporization temperature of the printing material and a second vaporization temperature of the printing material, the second vaporization temperature greater than the melt temperature and the first vaporization temperature greater than the second vaporization temperature.

2. The additive manufacturing device according to claim 1 , further comprising:

a housing defining an interior;

a printing bed disposed in the interior and on which the object is printable by the printing head; and

a track configured to support the printing head and to move the printing head throughout the interior relative to the printing bed.

3. The additive manufacturing device according to claim 2 , wherein:

the printing material source is disposed at an exterior of the housing, and

the additive manufacturing device further comprises a supply system by which the printing head is coupled to the printing material source for reception of the printing material.

4. The additive manufacturing device according to claim 1 , wherein the temperature control system comprises heating and cooling elements disposed in operable proximity to the printing head.

5. The additive manufacturing device according to claim 1 , wherein the printing material comprises plastic and optionally a bonding agent.

6. The additive manufacturing device according to claim 5 , wherein the printing material comprises a bonding agent.

7. The additive manufacturing device according to claim 1 , wherein the printing head is further configured to print succeeding layers of the object, where each succeeding layer comprises one of:

only the printing material in a state in which it is soluble in the solvent;

only the printing material in a state in which it is insoluble in the solvent; and

a combination of the printing material in a state in which it is soluble in the solvent and the printing material in a state in which it is insoluble in the solvent.

8. The additive manufacturing device according to claim 7 , wherein the temperature control system is configured to adjust the temperature of the printing material during printing a first succeeding layer of the object to a first temperature at which the printing material is soluble in the solvent.

9. The additive manufacturing device according to claim 8 , wherein the temperature control system is configured to adjust the temperature of the printing material during printing a second succeeding layer of the object to a second temperature at which the printing material is insoluble in the solvent.

10. The additive manufacturing device according to claim 1 , wherein the temperature control system is further configured to increase the temperature of the printing material at soluble-to-insoluble printing material transitions.

11. The additive manufacturing device according to claim 10 , wherein the temperature control system is further configured to cease printing at the printing head during the increasing of the temperature of the printing material at the soluble-to-insoluble printing material transition.

12. The additive manufacturing device according to claim 10 , wherein the temperature control system is further configured to decrease the temperature of the printing material at insoluble-to-soluble printing material transitions.

13. The additive manufacturing device according to claim 12 , wherein the temperature control system is further configured to cease printing at the printing head during the decreasing of the temperature of the printing material at the insoluble-to-soluble printing material transition.

14. The additive manufacturing device according to claim 13 , wherein the printing head is further configured to execute the printing such that numbers of the soluble-to-insoluble printing material transitions and of the insoluble-to-soluble printing material transitions are below predefined limits.

Assignments (1)

Continuity (2)

References Cited (52)